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03

Recommendations and Warnings

Receiving inspection

Upon receiving the pump, it should 
be  inspected  for  damage  or 

shortages.  If  damage  has  occurred, 
file  a  claim  immediately  with  the

company that delivered the pump. If

the  manual  is  removed  from  the

packaging, do not lose or misplace.

Storage

Any  product  that  is  stored  for  a 

period  longer  than  six  (6)  months 
from the date of purchase should be 
bench  tested  prior  to  installation.  A 

bench test consists of, checking the 

impeller  to  assure  it  is  free  turning 

and  a  run  test  to  assure  the  motor 

(and  switch  if  provided)  operate 
properly.

Controls

Manual  models  require  a  separate 
approved  pump  control  device  or 
panel  for  automatic  operation.  Be 
sure the electrical specification of the 

control selected properly match the 

electrical specifications of the pump.

Submergence

The  pump  should  always  be 
operated 

in 

the 

submerged 

condition. The minimum sump liquid 
level should never be less than above 
the pump’s volute (See Figure 1).

Bottom of Feet

6"

Recommended

Submergence

Level

Figure 1

Minimum

Submergence

Level

Discharge Piping

Discharge piping should be as short 
as possible and sized no smaller than 
the pump discharge. 

Do not reduce 

the discharge pipe size below that 
which  is  provided  on  the  pump.

 

Both  a  check  valve  and  a  shut-off 
valve  are  recommended  for  each 
pump.  The  check  valve  is  used  to 

prevent backflow into the sump. The 
shut-off  valve  is  used  to  manually 

stop  system  low  during  pump 
servicing.

The  sump,  basin  or  lift  station  shall 

be sealed and vented in accordance 
with  local  plumbing  codes. 

This 

pump  is  designed  to  pump 
sewage,  effluent  or  wastewater, 
non-explosive  and  non-corrosive 
liquids and shall NOT be installed 
in locations classified as hazardous 
in  accordance  with  the  National 
Electrical  Code  (NEC)  ANSI/NFPA 

70 or Canadian Electric Code (CEC).

 

The pump should never be installed 
in a trench, ditch, or hole with a dirt 
bottom.  The  legs  will  sink  into  the 
dirt  and  the  suction  will  become 
plugged.

The  installation  should  be  at  a 
sufficient  depth  to  ensure  that  all 
plumbing  is  below  the  frost  line.  If 
this is not feasible, remove the check 
valve  and  size  the  basin  to 
accommodate 

the 

additional 

backflow volume.

Installation

There are two methods of installing 
effluent pumps: 

1. In  a  Flex-Hose  system,  most

commonly  used  in  interceptor

tanks, and

2. A slide rail in a package system or

concrete  wet  well,  which  allows

the  pump(s)  to  be  installed  or

removed 

without 

requiring

personnel to enter the wet well.

Liquid Level Controls

Typical  Discharge  Pipe  Mounted:

 

Refer to Figure 2 below which shows 

a typical installation of a 1 phase 120 
or  240  volt  pump  using  a  level 
control  mounted  to  the  discharge 
piping  with  a  piggy-back  plug.  The 

level  control  should  have  adequate 
clearance so it cannot hang up in it’s 

swing  and  that  the  pump  is 
completely  submerged  when  the 

level control is in the "Off" mode. By 

adjusting the cord tether the control 

level can be changed.

DISCHARGE

VENT

INLET

GATE

VALVE

UNION

CHECK VALVE

Drill 

¼

" dia. vent hole

to prevent air locking

Typical Installation with Wide 

Angle Level Control

Level  Control  Basic  Instructions: 

Plug  the  level  control  plug  into  the 
GFI receptacle, then plug the pump 
into the piggy-back plug (See Figure 
3). One cycle of operation should be 
observed,  so  that  any  potential 
problems can be corrected.

It  is  recommended  that  the  level 
control float should be set to insure 
that  the  liquid  in  the  sump  never 

drops  below  the  top  of  the  motor 
housing  or  a  minimum  level  of  6 

inches above the basin floor.

Summary of Contents for 2FFSTEP

Page 1: ...Installation Operation Maintenance Manual Submersible Effluent Pumps 2FFSTEP 0 5 1 HP 3450 RPM IMPORTANT Read all instructions in this manual before operating or servicing a pump...

Page 2: ...nstalled in locations classified as hazardous in accordance with the National ElectricCode ANSI NFPA70 DANGER Caution indicates a potentially hazardous situation which if not avoided MAY result in min...

Page 3: ...tironASTMA 48class30 MOTORHOUSING CastironASTMA 48class30 SEALPLATE CastironASTMA 48class30 IMPELLER Singlevaneenclosed Polypropylenewithstainlesssteelinsert SHAFT Stainlesssteel O RINGS SquareshapedB...

Page 4: ...and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or Canadian Electric Code CEC The pump should never be installed in a...

Page 5: ...e current or the sensor will not work properly TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 Wire Size If longer power cable is requ...

Page 6: ...p oil If after five minutes the pressure is still holding constant and no bubbles oil seepage is observed slowly bleed the pressure and remove the gauge assembly Replace oil Leek must be located and r...

Page 7: ...square ring replace if cut or damaged Disconnect capacitor leads from capacitor Remove motor bolts lift cover body and stator assembly from seal plate Remove snap ring to remove rotor assembly Remove...

Page 8: ...07 Repair Parts FFBPSTEP For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List...

Page 9: ...HT200 16 Impeller 117 3 1 Polypropylene 17 Casing 1 HT200 18 U shpe ring 31 5 x 44 3 x 6 5 1 NBR40 19 Casing sealing washer 1 Rubber 20 Hex socket cap screws 1 4 20UNCx28 2 304 21 V shape ring 1 NBR4...

Page 10: ...e reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portio...

Page 11: ......

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