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FLO-DYNAMICS TSD440, Operation Manual

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FLO-DYNAMICS TSD440 Operation Manual Download Page 10

 

 

10 

Printed in the U.S.A. for Shift-Rite ®

 

Operations Manual

 

II. System Features & Specifications

 

 

Flo-Dynamics

®

 TSD440™

 

2.02

 

achine 

 

 

   95 lbs 

 
 

 

 

 

 

 

 
 
 

   DIMENSIONS & TECHNICAL SPECIFICATIONS 

 
 

DIMENSIONS: 
 

 

   40" Tall 
   24 3/4" Wide 
   25" Deep 
    
   Service Hoses: 
   10’ outside of m
    
   Wheels: 
   6” locking casters (front) 
   6” casters (back) 
    

    

   Weight: 

    

TECHNICAL SPECIFICATIONS: 
    

   Power: 
   12-Volt DC from vehicle battery 
    
   Fluid Sensors: 
   +/- 3% accurate sensors 
    
   Filters: 
   22-micron absolute fluid filters 
    
   Operating Temperature: 
   60º to 150ºF (15º to 65ºC) 
    
   
 
 
 
 
 
 
 
 
 
 

Summary of Contents for TSD440

Page 1: ...l Panel Overview 12 Section 2 05 Special Functions 14 III OPERATING PROCEDURES 15 Section 3 01 Transmission Fluid Exchange 16 IV TROUBLESHOOTING ADDITIONAL HELP 18 Section 4 01 Common Problems Solutions 19 Section 4 02 Customer Service Contact Information 19 V APPENDIX A MAINTENANCE 20 Section 5 01 Maintenance Procedures 20 VI APPENDIX B REPLACEMENT PARTS 21 Section 6 01 Replacement Part List 21 S...

Page 2: ...t the transmission s lubrication system is serviced every 15 000 miles or according to the vehicle owner s manual The Flo Dynamics TSD440 exchanges the used transmission fluid to new without even requiring the transmission pan to be dropped There is no spillage and no mess The TSD440 can be used practically anywhere and with almost any vehicle It is compact mobile and self contained It operates of...

Page 3: ...l word with a three part message and in some instances an icon Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator o...

Page 4: ...tion of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move 4 Printed in the U S A for Shift Rite Operations Manual ...

Page 5: ...st gases and other debris Wear safety goggles and protective clothing user and bystander Engine systems that fail can cause serious injury Risk of expelling pressurized fluids Wear safety goggles and protective clothing user and bystander Verify that engine and machine are off before connecting or disconnecting cooler lines and adapter hoses Always unplug the machine from its power source when not...

Page 6: ...ep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury Risk of fire or explosion Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline Keep hoses and jumper cables away from heat sources and sharp edges Do not operate equipment with damaged cords or hose...

Page 7: ... can burn eyes and skin Risk of burns Wear gloves when working near hot engine components Do not touch hot exhaust systems manifolds engines radiators etc The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach tempera...

Page 8: ...ower cables or service hoses to transport the TSD440 Damage may occur to these components or machine may tip over Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running tr Risk of equipment damage rviced can cause operating Refer to your control panel at all times Never pull on the power cables o...

Page 9: ... and strai Durable roto cast polye lightweight and durable for easier handling and longer life Large 6 inch locking caster wheels make machine e Easy access service panel provides hassle free operations for greater efficiency Electronic Features Self contained battery cables hook up to the vehicle s 12 volt battery Automatic monitoring of fluid in new and used fluid tanks assures safe operation Ac...

Page 10: ...SIONS TECHNICAL SPECIFICATIONS DIMENSIONS 40 Tall 24 3 4 Wide 25 Deep Service Hoses 10 outside of m Wheels 6 locking casters front 6 casters back Weight TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fluid Sensors 3 accurate sensors Filters 22 micron absolute fluid filters Operating Temperature 60º to 150ºF 15º to 65ºC ...

Page 11: ...Flo Dynamics TSD440 II System Features Specifications 2 03 MACHINE OVERVIEW Operations Manual Printed in the U S A for Shift Rite 11 ...

Page 12: ...1 QUART Quickly drains fluid Used for draining the pan OP 3 DRAIN NEW TANK Allows operator to drain the fluid from the new fluid tank OP 4 DRAIN WASTE TANK Allows operator to drain the fluid from the waste fluid tank OP 5 NEW FLUID VOLUME Indicates exactly how much fluid is in the new fluid tank OP 6 WASTE FLUID CAPACITY Indicates the remaining capacity of the waste fluid tank OP 7 AUTO PRIME Auto...

Page 13: ... dipstick REMOVE ATF Removes 2 10 qt of ATF from the vehicle approx 1 8 on the dipstick CYCLE VALVES Allows operator to manually cycle both valves STOP Stops operations MACHINE OPERATION LED lights Light Indication The machine is stopped ALTED The machine has halted operation ing OMPLETE The exchange is complete D ghts STOPPED H UNNING The machine is runn R C MACHINE STATUS LE li Light Indication ...

Page 14: ...P button for approxim seconds The control panel will first display a dash with up to a 3 digit number This many times the to h t uarts liters After a short delay the total am talizer as rolled over a 9999 q of fluid used since last rollover will be displayed in quarts liters COMPLETELY DRAIN TANKS y draining the tanks using Options 3 and 4 a small amount of fluid is left in B A hold the START butt...

Page 15: ...icate all non sealed ratchet mechanisms with light oil Read understand and follow Safety Instruc product safety labels DANGER Vent vehicle s exhaust away from work area Do not breathe exhaust follow Safety Instructions in the front pages of this manual and on Read understand and product safety labels WARNING safety goggles and Wear protective clothing user and bystander D o as o T m D o C n before...

Page 16: ...ed LED will display amount of ATF selected and complete light will be on 9 Check fluid level add or remove fluid as needed ADD ATF or REMOVE ATF buttons fluid in 2 10 quart increments 1 8 on the dipstick Options 1 and 2 fluid in 1 quart increments If NEW ATF LOW light comes on fill e new uid tank immediately following a filter change 1 Connect RED hose to fitting on left side of machine Figure 1 2...

Page 17: ...nect an open end hose 941288 to ce this hose in your waste fluid receptacle and then select DRAIN D With the battery cables co the RED service hose Pla WASTE TANK Option 4 IM O D o Read produc P RTANT isp se of used fluid according to environmental laws and regulations understand and follow Safety Instructions in the front pages of this manual and on t safety labels ...

Page 18: ...bles and service hoses clear of hot or moving engine parts such as fan blades belts and pulleys Block drive wheels before starting vehicle s engine to begin an exchange Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended Tighten all connections properly Insufficient or excessive torque can result in fluid leakage Read understand and...

Page 19: ...er starting an exchange Solution Make ure sy een primed and new transmission fluid is at least 65ºF TACT INFORMATION 1 COMMON PROBLEMS SOLUTIONS blem System doe terminals Problem Either new or waste fluid tank will not drain Solution Make sure tanks are being drained through the RED service hose P ution Make sure fluid s stem has b Problem After starting an exchange the machine powers off Solution...

Page 20: ...ed in bottom of recessed hose tray area his helps eliminate surface tension caused by debris and contamination from the air sing a sharp pick remove screen Clean using degreaser and brush and blow out with air Wipe Down Exterior using a soft damp cloth Frequently inspect and clean any tools used and lubri mechanisms with light oil The use of any other accessories not specified in this manual may c...

Page 21: ...y preset to 6 psi 940839 3 2 Solenoid Valve Short S2 940840 3 2 Solenoid Valve Tall S1 940841 Coil with Spade Connector Short S2 940842 Coil with Spade Connector Tall S1 940786 Service Hose Red 941728 Service Hose Grey 941716W Adapter Manifold Assembly 941708 Dipstick Reducer Hose P941725 Shepherd s Hook R940750 Chassis 941205 Console R940752 Top Sink 942113 Tank Cap 941202 Tank Red New 941203 Tan...

Page 22: ...22 Printed in the U S A for Shift Rite Operations Manual VI Appendix B Replacement Parts Flo Dynamics TSD440 6 02 REPLACEMENT PART ILLUSTRATIONS ...

Page 23: ...ations Manual Printed in the U S A for Shift Rite 23 Flo Dynamics TSD440 VI Appendix B Replacement Parts 6 03 ORDERING INFORMATION To order replacement parts for the Flo Dynamics TSD440 call 1 800 525 5438 ...

Page 24: ...D This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use ...

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