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FLIR SV87-KIT, User Manual

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Sensor Installation

6

6.3

Where sensors should not be placed

CAUTION

Do not mount sensors on the following locations:

•

Motor winding areas

•

Middle of motor

•

Pump casing

•

Cooling fan fins/covers

•

Coupling belt guards, gearboxes

•

Seal locations

Figure 6.3

Examples of places you should not mount sensors.

6.4

Determining the Number of Sensors to Place on Equipment

The larger the equipment under test, the greater the number of sensors re-
quired; this is because vibrations can go undetected if the sensors are posi-
tioned too far from the source of vibration. Vibration is absorbed by the
equipment after travelling approximately 1 m (3.3 ft.), so you’ll want to situate
sensors to maximize coverage.

#NAS100051; r. AC/76460/77189; en-GB

21

Summary of Contents for SV87-KIT

Page 1: ...User Manual Vibration Monitoring Solution SV87 KIT GW65 Remote Monitoring Gateway and SV87 Vibration Temperature Remote Sensors...

Page 2: ......

Page 3: ...User Manual Vibration Monitoring Solution NAS100051 r AC 76460 77189 en GB iii...

Page 4: ......

Page 5: ...sor Installation 18 6 1 Sensor Placement Considerations 18 6 2 Mounting the Sensors 18 6 3 Where sensors should not be placed 21 6 4 Determining the Number of Sensors to Place on Equipment 21 6 5 Docu...

Page 6: ...d Chart Screen 45 10 5 Alarm Status Tab 45 10 6 The Archive tab 46 11 Fast Fourier Transform FFT 48 11 1 Background 48 11 2 Time Domain and Frequency Domain Methods 48 11 3 Determining Machine Defects...

Page 7: ...the property of their respective owners 1 2 Quality Assurance The Quality Management System under which these products are developed and manufactured has been certified in accordance with the ISO 900...

Page 8: ...in the sensors measure changes in vibration Thermom eters in the sensors measure surface temperature This product can check for balance issues eccentricity misalignment and looseness Examples of equip...

Page 9: ...ature conditions can shorten the life of machinery and compo nents pose safety hazards and create excessive noise Acceleration is measured in g units gravitational constant Velocity is repre sented in...

Page 10: ...sites SV87 Remote Sensors Attach to machinery and transmit measurement data and battery status via Bluetooth to the remote monitoring gateway Mobile application app for iOS and Android devices Communi...

Page 11: ...rvice and re pair inquiries Use these devices only as described in the provided documentation Fail ure to do so can impair the devices built in protections These devices are intended for indoor use on...

Page 12: ...ce to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television receptio...

Page 13: ...plugged directly into an AC receptacle 100 V to 240 V AC 50 60 Hz 4 3 SV87 Remote Sensor Overview SV87 sensors attach to machinery using the supplied double sided tape Ad hesive alternatives are avail...

Page 14: ...et types and classifications monitor readings digitally and graphically set alarms and more 4 5 Windows App Overview The Windows app link below allows you to monitor and control test systems from your...

Page 15: ...h the process of establishing communication with the devices in your system Once communication is established you can continue with the remaining sections of this manual to set up sensors and ex plore...

Page 16: ...Quick Steps 5 3 Open the app on your mobile device and tap STANDALONE on the opening app screen 4 Tap the Add Gateway command NAS100051 r AC 76460 77189 en GB 10...

Page 17: ...uick Steps 5 5 A three step information screen will appear Tap START 6 The STEP 1 screen will appear Tap CONNECT 7 The gateway name should appear on the gateway list NAS100051 r AC 76460 77189 en GB 1...

Page 18: ...ed in these quick steps See Section 9 Mobile App for instructions 9 Tap CONTINUE 10 Tap the name of your network in the Wi Fi router list 11 Type the network password when prompted 12 Tap NEXTwhen com...

Page 19: ...ateways have been connected before you ll see them on the gateway list in the app To export data in csv format from an archived or active gateway click the Export button on the opening app screen 5 Pl...

Page 20: ...p tap on the Server IP field and type the IP address that matches the address on the Windows app screen 10 Tap the User Name field and type the user name that matches the user name in the Windows app...

Page 21: ...app After several seconds your PC machine name should appear on the mobile app 14 Tap the PC name on the mobile app and tap the Add Gateway com mand when prompted A three step information screen will...

Page 22: ...screen will appear Tap Connect 16 The STEP 2 screen will appear tap Continue Note that STEP 3 is the sensors activation step not covered in these quick steps See Section 9 Mobile App for instructions...

Page 23: ...d and then tap NEXT When communication is successful press NEXTagain to continue 20 The gateway that you plugged in earlier should now appear on the Win dows app gateway list Click the Refresh button...

Page 24: ...d not be affixed 6 2 Mounting the Sensors Sensors should be placed on structural parts of the equipment that signifi cantly respond to the overall vibration and dynamic forces example photos below For...

Page 25: ...Sensor Installation 6 Figure 6 1 Examples of areas to place sensors NAS100051 r AC 76460 77189 en GB 19...

Page 26: ...Sensor Installation 6 Figure 6 2 SV87 sensors shown mounted on machinery NAS100051 r AC 76460 77189 en GB 20...

Page 27: ...laces you should not mount sensors 6 4 Determining the Number of Sensors to Place on Equipment The larger the equipment under test the greater the number of sensors re quired this is because vibration...

Page 28: ...ge of a test site For larger equipment more sensors may be needed as discussed earlier Use a sufficient number of sensors to provide good surface area coverage of assets 6 5 Documenting Sensor Locatio...

Page 29: ...and test points sensors 7 2 Sensor Groups When using the mobile and Windows apps sensors are grouped for easy tracking and monitoring Groups should be appropriately named for clarity and easy identif...

Page 30: ...alone system or a system that incorpo rates a Windows PC for monitoring and control The table below lists the ad vantages for each method Block diagrams are provided later in this section showing how...

Page 31: ...ctions that exist between sensors and gateway Figure 8 1 The Gateway GW65 is shown communicating with a Wi Fi network and a smart phone The SV87 Sensor is shown communicating with the Gateway via Blue...

Page 32: ...planning a test configuration it is useful to understand the equipment hi erarchy as you will be prompted in the applications for equipment names classifications types etc The hierarchy and definition...

Page 33: ...ng screen above right Figure 8 4 Adding a new network or selecting an existing one 1 After downloading the mobile app as described earlier you ll see the FLIR app on your mobile device as shown in Fig...

Page 34: ...low the detailed instruc tions in Section 9 Mobile App 8 5 Preparing the Windows PC App Figure 8 5 Windows PC app opening screen Figure 8 6 Add a new server or select an existing one Note that referen...

Page 35: ...hived his torical sensor configurations in the Windows PC app 8 7 Preparation for sensor Placement 1 Once communication between all components in the system gateways sensors PC and mobile devices is e...

Page 36: ...ts NOTE For previously configured gateways you can skip the setup screens by tapping the Monitoring List box in the summary screen that appears when you start this process shown below You ll skip righ...

Page 37: ...screens will not appear 4 Enter server credentials and tap Continue 5 Tap Add gateway to add a new gateway or tap a gateway previously configured from the list 6 Read the informational screen and tap...

Page 38: ...e on the screen 17 Tap one or more sensors to install and tap Continue 18 Read the informational screen and tap Continue 19 Tap the Assign box to begin setting up sensor groups assets and test points...

Page 39: ...nually 25 Edit Asset Name Type and ISO Class Tap the i icon to view the ISO 10816 1 Standard Class table Tap Next 26 ISO 108616 1 Standard reference table 27 Tap an asset from the list or tap Add Asse...

Page 40: ...omize if desired Tap Save 34 Tap Add Alarm to add another alarm or tap Continue 35 Select an alarm type from the menu Tap NEXT 36 Set alarm thresholds Tap Save 37 Edit alarm configurations or tap Cont...

Page 41: ...m icon from screen 43 the alarm summary screen will open Tap the X or the Delete All icons to remove alarms from the sum mary screen Tap the RECENTor EXPIRED tabs to view recent or historical alarm ev...

Page 42: ...lete app screen sequence 1 Tap an installed sensor from the list to open the trend chart graph screens 2 Tap anywhere on a graph line to open a measurement window with time stamp To add or remove a me...

Page 43: ...or historical alarm events 8 Alarm Setup screen Tap the pencil icon to edit an existing alarm or tap Add Alarm to setup a new alarm 9 3 ISO 10816 1 Mechanical Vibration Sensor Alerts Colour coded mec...

Page 44: ...Mobile App Screen Set 9 Figure 9 2 Mobile App Alarm Threshold Screen and ISO Standard Reference Table Figure 9 3 Mobile App Colour Coded Mechanical Vibration Alerts NAS100051 r AC 76460 77189 en GB 38...

Page 45: ...Mobile App Screen Set 9 Figure 9 4 Windows App Screens Showing Sensor Alerts NAS100051 r AC 76460 77189 en GB 39...

Page 46: ...The mobile device configuration when identifying the PC must match the IP address shown in the Windows screen Note that you may need to obtain system information and credentials from your IT departme...

Page 47: ...chnical information 8 Information Sensors Alarm and Archive tabs Information tab is shown selected Figure 10 2 Export measurement data as CSV file Figure 10 3 Example csv data file 9 Click here to sav...

Page 48: ...address 13 Firmware version Update gateway firmware using the instructions in the Firmware Update section 14 Sample rate for MAX MIN data logger 15 Wi Fi network name 16 Delete gateway configuration 1...

Page 49: ...present the account that email will originate from same settings used in your email application 21 Click the ENABLE box to activate the email system Enter the email ad dress to where the alerts will b...

Page 50: ...open the window shown for additional infor mation including the time and date for when the sensor began operation 28 Click the pencil to open the EDITwindow shown below in Figure 10 7 29 Open the tren...

Page 51: ...the sensor tab window see Figure 10 2 the screens shown in Figure 10 8 become available Figure 10 8 Trend Chart and MAX MIN windows 38 Click a tab to select the amount of data to view 39 Select Accele...

Page 52: ...f for this event 47 Set an alarm event to unread status the text will highlight 48 Delete an alarm event 49 Select an alarm event and use the options described in steps 45 through 48 to change its sta...

Page 53: ...dows PC App 10 51 Add equipment to the archive 52 Remove selected archive from view click an archive box as shown in item 53 to select an archive 53 Select an archive NAS100051 r AC 76460 77189 en GB...

Page 54: ...tive finding bearing defects and identifying shock pulses and friction activity 11 3 Determining Machine Defects by Vibration Characteristics Each defect causes vibrations having unique characteristic...

Page 55: ...be noticed Figure 11 1 Graph on left shows a normal system Centre graph shows a balance issue Graph on right shows a misalignment issue Figure 11 2 Graph on left shows a loose equipment issue addition...

Page 56: ...ist opens check the box next to the server that you want to delete 4 Tap the DELETE command at the top of the screen 5 Confirm the deletion when prompted 6 Now return to the mobile app opening screen...

Page 57: ...nnect to the same network as the GW65 2 Navigate to the Gateway List screen in the app and tap the FW Update box 3 When prompted tap on an available update file and tap UPDATE 4 The app will show the...

Page 58: ...ree Year Limited Warranty 14 This product is protected by FLIR s 3 Year Limited Warranty Visit www flir com testwarranty to read the 3 Year Limited Warranty document NAS100051 r AC 76460 77189 en GB 5...

Page 59: ...Customer Support 15 Customer Support Telephone List https support flir com contact Repair Calibration and Technical Support https support flir com NAS100051 r AC 76460 77189 en GB 53...

Page 60: ...an be stored maximum Power 100 240 V AC 50 60 Hz Bluetooth Type BLE 4 2 Gateway to sensor Range 65 m 213 ft line of sight Antenna 3 dBm single antenna omni directional Wi Fi Type IEEE 802 11 b g n Fre...

Page 61: ...on some machinery Epoxy Loctite AA 330 Loctite SF 7387 8 may give a more rigid and long lasting bond Number of sensors per gateway Ten 10 sensors will work in most circumstances given no obstruction b...

Page 62: ...NAS100051 r AC 76460 77189 en GB 56...

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Page 64: ...support flir com Copyright 2021 FLIR Systems Inc All rights reserved worldwide Disclaimer Specifications subject to change without further notice Models and accessories subject to regional market con...

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