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Flint & Walling BP1016C151, Operating Instructions & Parts Manual

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Flint & Walling BP1016C151 Operating Instructions & Parts Manual Download Page 13

13

© 2020 FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN  46755 

flintandwalling.com

Booster Pump Parts Drawing

Figure 20 - Cartridge Assembly Includes Discharge Bearing, Shaft & Coupling Assembly, Diffuser Plate, Impellers, Diffuser Bearings, Diffusers and 

O-rings

NOTE:

  Illustration shows only two stages.  Pump has multiple stages. Individual parts are not available separately.

IL0308

Internal Parts Detail

IL0127

4

10A

10

1B

1A

1

9

8

2

5

7

6A

6E

6D

6A

5

4A

3

6C

6B

4

ITEM NO.

DESCRIPTION

1

Motor

1A

†Governor

1B

†Switch Motor

2

Seal, Rotary

3

Barrel

4

Discharge Head

4A

Discharge Bearing

5

O-ring (2)

6A

Plate, Diffuser

6B

Impeller

6C

Diffuser

6D

Diffuser Bearing

6E

Shim as Required

7

Shaft and Coupling Assembly

8

Mounting Ring

9

Hex Head Bolts (4)

10

†MotorAccess Cover

10A

†Screws, Access Cover (2)

*See note below parts included in cartridge assembly.
†ODP Motor Only

Figure 19

Summary of Contents for BP1016C151

Page 1: ...l injury and or property damage Retain instructions for future reference IL0391B 3 88 3 25 C F 3 75 9 75 1 1 2 2HP 1ØTEFC ALL 3HP 1Ø 6 50 7 15 4 88 TEFC ONLY 5 28 2 3HP 1ØTEFC ONLY 1 44 H INLET J DISCHARGE Figure 1 Pump Dimensions 60 Hz Chart A HP GPM Stage C F H J F W TEFC 1 Phase 3 Phase 1 3 5 8 10 19 19 81 75 75 1 3 5 8 10 19 20 06 22 04 75 75 1 2 5 12 13 38 23 25 23 23 24 10 75 75 1 2 5 14 14 ...

Page 2: ... 8 0 6 0 2 3 183 PB1016S151 PB1016C151 PB1016A151 1 1 2 16 15 0 14 1 13 1 12 1 11 0 9 8 8 2 5 2 2 0 212 PB1914S201 PB1914C201 PB1914A201 2 14 27 6 27 0 25 7 24 2 22 6 20 8 18 7 16 2 12 9 7 7 190 PB3506S201 PB3506C201 PB3506A201 2 6 48 0 47 0 42 5 35 2 24 0 85 1 1 PB2711S201 PB2711C201 PB2711A201 2 11 31 5 29 5 27 1 24 2 20 3 13 0 147 PB3508S301 PB3508C301 PB3508A301 3 8 48 0 47 5 44 0 40 0 35 2 27...

Page 3: ...tainless steel Pump shaft coupling 316 Stainless steel 316 Stainless steel Pump shell 304 Stainless steel 304 Stainless steel Discharge inlet casting Cast iron 304 Stainless steel O Rings Buna N Viton Seal composition Carbon silicon carbide stainless steel spring and Buna N Carbon silicon carbide stainless steel spring and Viton Models with powder coated inlet discharge also available Minimum Wire...

Page 4: ...lly inspect pump and system components 8 Protect electrical cord Replace or repair damaged or worn cords immediately 9 Do not insert finger or any object into pump or motor openings 10 Secure the discharge line before starting the pump An unsecured discharge line will whip possibly causing personal injury and or property damage or puncture Do not touch an operating motor or engine They are designe...

Page 5: ...e to do so may cause piping to break pump to fail motor bearing failures etc 2 If the pump is used as part of a permanent installation bolt to a rigid foundation Use only components that are rated for maximum pressure pump can produce when used in boosting system or any other system Do not exceed the total maximum pressure boost as listed per model in Performance Charts B PRESSURE BOOST SYSTEMS 1 ...

Page 6: ...r fatal electrical shock turn off power to motor before working on electrical connections Supply voltage must be within 10 of nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Use wire size specified in wiring Chart F If possible connect pump to a separate branch circuit with no other appliances on it If motor...

Page 7: ...y ground IMPORTANT Check local and or United States National Electric Codes for proper grounding information Make certain that the power supply conforms to the electrical specifications of the motor supplied See Motor Data Charts Ground motor before connecting to electrical power supply Failure to ground motor can cause severe or fatal electrical shock hazard Do not ground to a gas supply line Pum...

Page 8: ...7 8 9 3 2 1 4 10 9 3 2 4 10 9 3 2 IL1230 HIGH VOLTAGE LOW VOLTAGE HIGH VOLTAGE LOW VOLTAGE LINE LINE BROWN LINE VIOLET BLACK YELLOW BLUE BROWN LINE VIOLET BLACK YELLOW BLUE 3 Phase 1 Phase Figure 12 Wiring Diagram for Franklin Electric TEFC 1 Phase and 3 Phase motors 1 Tan 4 Yellow 7 Purple 2 Red 5 Black 8 Gray 3 Orange 6 Blue 9 White CONNECTION FOR 3 PHASE 9 LEADS IF YOUR 3 PHASE LEADS ARE COLOR ...

Page 9: ... It is recommended that a properly sized magnetic or manual starter both with properly sized heaters be used with all three phase motors Install starters following instructions of the starter manufacturer See Motor Rotation under Operation Section for changing rotation on three phase motors All motors single and three phase should be equipped with a correctly fused disconnect switch to provide pro...

Page 10: ...ng CCW counter clockwise DO NOT use pipe wrench on pump barrel 5 Holding the impeller stack in place position pump in upright position standing unit on the motor end cover 6 Use the 1 4 dowel rod to hold the stages down and in place on the pump shaft Remove pump barrel 7 Slide the stages off the pump shaft onto the 1 4 dowel rod Leave stages on rod and carefully set aside NOTE There may be some sm...

Page 11: ...new seal will be necessary PUMP REASSEMBLY Before reassembling the pump carefully inspect the component parts of the cartridge stage assembly looking for damage wear or heat distortion Pay careful attention to spacing direction of components and location of shims Refer to Figure 19 for proper facing and parts arrangement If damage to Stage components is evident a complete cartridge assembly or ind...

Page 12: ... 2 In line filter restricting flow 2 Check all in line filters to be sure they are not plugged or restricted 3 Low line voltage 3 See low line voltage corrective action above 4 Inadequate water supply to booster pump 4 Check pressure on inlet side of booster to be sure positive pressure is maintained to the booster pump 5 Undersized piping 5 Replace undersized piping 6 Leak on inlet side of system...

Page 13: ...dual parts are not available separately IL0308 Internal Parts Detail IL0127 4 10A 10 1B 1A 1 9 8 2 5 7 6A 6E 6D 6A 5 4A 3 6C 6B 4 ITEM NO DESCRIPTION 1 Motor 1A Governor 1B Switch Motor 2 Seal Rotary 3 Barrel 4 Discharge Head 4A Discharge Bearing 5 O ring 2 6A Plate Diffuser 6B Impeller 6C Diffuser 6D Diffuser Bearing 6E Shim as Required 7 Shaft and Coupling Assembly 8 Mounting Ring 9 Hex Head Bol...

Page 14: ...Screws 1 023212 023212 023212 023212 023212 023212 Screws Motor Cover 2 021302 021302 021302 021302 021302 021302 SINGLE PHASE 50 HZ THREE PHASE 60 50 HZ 9 ODP NEMA J 1 3 HP 1 98J003 98J003 98S003 ODP NEMA J 1 2 HP 98J005 98J005 98S005 98J305 98J305 98S305 ODP NEMA J 3 4 HP 98J007 98J007 98S007 98J307 98J307 98S307 ODP NEMA J 1 HP 98J010 98J010 98S010 98J310 98J310 98S310 ODP NEMA J 1 1 2 HP 98J01...

Page 15: ...XXX PB2714SXXX PB3506SXXX PB3508SXXX ITEM DESCRIPTION MATERIAL PART NUMBER 5 Cartridge Assembly CI PC 137222 135627 136629 136626 136632 SS 139162 139163 138946 139164 139165 6 Shaft Coupling Assembly CI PC 137221 136624 136628 136625 136631 SS 139159 139157 137535 139156 139158 7 Barrel Shell CI PC SS 137223 135628 136630 136627 136633 MATERIAL CAST IRON CI PB5504XX PB5506XX PB8504XX PB8505XX ITE...

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