Flexzilla FI05V080Y1S Operating Instructions Manual Download Page 5

Flexzilla 

Electric Operated, Piston Compressors

 

5

Piping / Tank  Installa on

 

1. Place tank feet on 1/4 in. thick rubber pads.

Thicker padding will increase vibra on and

the possibility of cracking the tank or other

unit damage. 

Do not place unit on dirt 

oor

or uneven surface.

2. Fasten anchor bolts snugly but do not over ht- 

en so normal vibra on will not damage unit.

Compressor unit is top heavy  and 

must be bolted to solid,  

at

 

surface to avoid falling and premature pump wear. 

Splash lubrica on will not operate properly if  unit 

is not  level.

 

3. Use a 

exible connector between compressor

(Pipe size shown in.  inches)

 

Length Of Piping System 

SCFM 

25  . 

50  . 

100  . 

250 

 

20 

3/4 

3/4 

3/4 

40 

3/4 

60 

3/4 

100 

1-1/4

    125 

1-1/4

1-1/4

1-1/2

1-1/2

PLAN VIEW

 

tank and piping system to minimize noise, 

vibra on, unit damage  and pump wear. 

4. Install appropriate ASME code safety  valves

and make sure piping system is equipped with

adequate condensate drains. See 

gure  2.

Refer to 

gure 3 for recommended closed loop

installa on.

Closed loop  system

 

Install  tee 

ng 

in piping from  air 

supply to minimize 

pressure drop and 

to allow air

ow in 

two direc ons.

 

Air Drop:

 

Air Drop 

(typ.)

 

From Compressor

 

Ball 

Valve

 

Coalescing Filter 

with Auto Drain

 

To Shop 

Piping

 

Install tee 

ng  with branch to top 

to minimize condensa on in air   drop

 

ELEVATION

 

Water trap 

with drain

 

Air Tank

 

Air Dryer

 

From 

Compressor

 

To Air Tool

 

Water Drain Valve

 

Figure 2: Basic Piping Diagram 

Never install a shut-o

 valve such  as 

a glove or gate valve, between the 

pump discharge and the air  tank 

unless a safety valve is installed in 

the line between valve and pump.

 

5. Make sure any tube, pipe or hose connected

to  the  unit  can  withstand  opera ng  tem- 

peratures and retain pressure.

Never use plas c (PVC) pipe for 

compressed air. Serious injury  or

 

death could  result.

 

6. Never use reducers in discharge piping. Keep

all piping and 

ngs the same size in the

piping system.

Figure 3: Closed Loop Installa on 

7. For permanent installa ons of compressed

air systems, determine total length of sys- 

tem and select correct pipe size. Make sure

underground lines are buried below frost line

and avoid areas where condensa on could

build up and  freeze.

8. Test en re piping system 

before 

underground

lines  are  buried.  Be  sure  to 

nd  and  repair

all leaks before using compressor.

Never exceed  recommended pressure 

or  speed  while  opera ng compressor.

 

Electronic Auto Drain 

(if equipped)

 

One auto drain can be used for mul ple compres- 

sor  units.  Install  necessary  piping  with  appropriate 

ngs. 

Minimum Pipe Size For Compressed Air Lines

 

TO ACTIVATE

WARRANTY

Scan or go to 

for warranty registration

Warranty only valid by following conditions expressed in the Warranty Statement section of the Compressor Operating Manual.

Summary of Contents for FI05V080Y1S

Page 1: ...are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in opera on Keep these instru ons for reference 1811 Operating Instructions Warr...

Page 2: ...30 460 575 APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T 640 640 800 800 800 800 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 735 735 752 752 1190 1190 956 956 988 956 1200 1200...

Page 3: ...xcept in full compliance with OSHA Standards 29 CFR 1910 and any other Federal State or Local codes or regula ons Death or serious injury can result from inhaling compressed air without using proper s...

Page 4: ...n a temperature range between 35 110 F Ifambienttemperaturedrops below 32 F be sure to protect safety relief valves and drain valves from freezing NEVER operate compressor with temperatures below 15 F...

Page 5: ...top to minimize condensa on in air drop ELEVATION Watertrap with drain Air Tank Air Dryer From Compressor To Air Tool Water Drain Valve Figure 2 Basic Piping Diagram Never install a shut o valve such...

Page 6: ...circuit can cause circuit overload and or imbalance in motor phasing Install proper No Fuse Breaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere ra ng 4 Ensu...

Page 7: ...220V or 460V Opera on SafetyRules 1 Make sure all operators receive product train ing and read and understand all instruc ons Keep all ammable combus ble poisonous and noxious materials away from oper...

Page 8: ...liminate numerous motor starts stops and to help coolpump To engage con nuous run feature open ball valve found by following copper tubing across cylinder heads to tank See gure 9 Stop con nuous run f...

Page 9: ...comes milky Safety Valve NEVER a empt to regulate or tamper with safety valve Valve is sealed and cer ed by ASME code and is designed to relieve system pressurewhennecessary Check proper opera on of s...

Page 10: ...clockwiserota on 3 Clean or replace 4 Replace gasket s 5 Clear blockage 6 Add oil Ensure oil level is at middle of site glass See gure 8 Use only Flexzilla Compressor Oil Use of any other product will...

Page 11: ...r unit If the unit runs out of oil this warranty is void Failure to fully comply with this warranty and fully comply with the manual herein will also void this warranty WEEMS GLOBAL WARRANTY EXCLUSION...

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