Flexzilla FI05V080Y1S Operating Instructions Manual Download Page 10

Opera ng Instruc ons

 

10

M

Maintenance Parts

aintenance Schedule

 

 

Daily

 

Weekly

Monthly

 

Every 3 months

Troubleshoo ng Chart

 

 

Problem 

Possible  Causes 

Resolu ons

 

Low air pressure 

Overhea ng 

1. Clogged inlet 

lter

2. Air leak(s) in  system

3. Applica on exceeds rated air

output of compressor

4. Cylinder head valves not

sealing

5. Insu

cient power

1. Duty cycle  exceeded

2. Improper rota on

3. Head valve(s) not  sea ng

properly

4. Blown cylinder head gasket(s)

5. Restric on in head,

intercooler or  check valve

6. Low oil

1. Disassemble valve, clean  thorougly

2. Use soapy water to locate leaks, replace or  ghten

threaded parts

3. Check CFM requirements, change tool or use compressor

with higher air output

4. Remove valves from cylinder head, repair or replace as

necessary

5. Check power supply, rewire as  necessary

1. Keep duty cycle at 60/40 to maintain pump  life

2. When facing 

ywheel, ensure counter clockwise rota on

3. Clean or  replace

4. Replace gasket(s)

5. Clear blockage

6. Add oil. Ensure oil level is at middle of site glass. See

gure 8.

Use only Flexzilla Compressor Oil.

Use of any other product will 

cause product damage and void 

the warranty.

7. Dirt in intercooler 

ns or

cylinder fins

8. Poor ven a on / ambient

temperature too high

7. Use low pressure air to blow dirt away from  compressor

8. Increase ven la on around opera ng area. Ensure

compressor has adequate clear space from walls and other

possible obstruc ons. Ambient temperature should not

exceed 11

 F. 

Check for proper oil level

Clean air fil

ter

Clean all external parts of compressor and driver

Check safety valve

Check belt tension and wear
Chan

MAINKIT008 

Flexzilla Filter Maintenance Kit

FILTER107KIT 

Flexzilla Silencer Filter Replacements (Contains Qty 4)

OILF004  

Flexzilla Syntheic Compressor Oil

ge oil

Inspect valve assemblies

  

TO ACTIVATE

WARRANTY

Scan or go to 

for warranty registration

Warranty only valid by following conditions expressed in the Warranty Statement section of the Compressor Operating Manual.

Summary of Contents for FI05V080Y1S

Page 1: ...are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in opera on Keep these instru ons for reference 1811 Operating Instructions Warr...

Page 2: ...30 460 575 APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T APP4V1043T 640 640 800 800 800 800 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 735 735 752 752 1190 1190 956 956 988 956 1200 1200...

Page 3: ...xcept in full compliance with OSHA Standards 29 CFR 1910 and any other Federal State or Local codes or regula ons Death or serious injury can result from inhaling compressed air without using proper s...

Page 4: ...n a temperature range between 35 110 F Ifambienttemperaturedrops below 32 F be sure to protect safety relief valves and drain valves from freezing NEVER operate compressor with temperatures below 15 F...

Page 5: ...top to minimize condensa on in air drop ELEVATION Watertrap with drain Air Tank Air Dryer From Compressor To Air Tool Water Drain Valve Figure 2 Basic Piping Diagram Never install a shut o valve such...

Page 6: ...circuit can cause circuit overload and or imbalance in motor phasing Install proper No Fuse Breaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere ra ng 4 Ensu...

Page 7: ...220V or 460V Opera on SafetyRules 1 Make sure all operators receive product train ing and read and understand all instruc ons Keep all ammable combus ble poisonous and noxious materials away from oper...

Page 8: ...liminate numerous motor starts stops and to help coolpump To engage con nuous run feature open ball valve found by following copper tubing across cylinder heads to tank See gure 9 Stop con nuous run f...

Page 9: ...comes milky Safety Valve NEVER a empt to regulate or tamper with safety valve Valve is sealed and cer ed by ASME code and is designed to relieve system pressurewhennecessary Check proper opera on of s...

Page 10: ...clockwiserota on 3 Clean or replace 4 Replace gasket s 5 Clear blockage 6 Add oil Ensure oil level is at middle of site glass See gure 8 Use only Flexzilla Compressor Oil Use of any other product will...

Page 11: ...r unit If the unit runs out of oil this warranty is void Failure to fully comply with this warranty and fully comply with the manual herein will also void this warranty WEEMS GLOBAL WARRANTY EXCLUSION...

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