Flexco PSRD-1 Operating Manual And User Manual Download Page 13

13

POSSIBLE SOLUTIONS:

•  Is your drive rod damaged?

If your Power Set Rivet Driver

is not driving rivets all the way through the belt, your drive
rod may be bent, chipped, cracked, or has been broken off.

Remove your guide block(s), hold them up to the
light and inspect each hole to make sure the drive rod
is not broken off in any of the holes.

Check your work area for a broken piece of the drive
rod. If you cannot find anything you will need to
extend your Power Set drive rod for inspection. Follow
these procedures: 

1.

Make sure trigger locking dial (see page 5 #4) is in
the unlocked position.

2.

Place the guide block on SR tool base and insert
the Power Set driver nose directly into one of the
holes of the guide block. 

3.

The driver nose must be completely inserted so
that the contact arm is retracted. Pull the trigger
to fire the driver and hold the trigger to extend
your drive rod.

4.

While holding the trigger, remove the drive rod
from the guide block and inspect the drive rod for
chipping, cracks, bending, or to see if it has
broken off.

5.

Point the Power Set Rivet Driver toward the
ground and release the trigger.

Note:

If your drive rod is broken, you should then contact your

Flexco distributor to take the driver in for repairs. Any attempt
to repair the tool yourself will void the warranty.

•  Are you using Power Set

Rapid Loader

collated rivet

strips with washers?

The Power Set Rivet Driver can only be

used with specially designed Power Set Rapid Loader

collated rivet strips with washers intended to work with the
Power Set Rivet Driver. They have a patented flute (washer)
at the end of the rivet pilot nail, which help keep the rivet
aligned in the guide block hole. 

Do not use rivets without

washers.

Without washers, misfires will occur.

•  Are you using the correct size rivet?

Make sure you are

using the correct length (size) rivet for your belt thickness. If
your rivet is too short, this may prevent the rivet from
properly curling into the anvil plate of your SR

tool.

•  Is your metal guide block properly positioned on your

SR tool base?

If not, this can result in a misfire causing the

rivet to hook into the belt. Check to make sure the holes on
your guide block and SR tool base line up, and that your
guide block is locked down properly.

PROPER TOOL MAINTENANCE AND CARE

Never leave your Flexco

®

Power Set Rivet Driver on a pressurized air line for an extended period of time when

the driver is not being used. This will hold pressure inside the driver and can weaken o-ring seals over time.

Keep the Power Set Rivet Driver and regulator away from strong solvents. Certain solvents will chemically
attack driver elastomers and plastic components.

When storing the Power Set Rivet Driver for an extended period of time, place four (4) drops of Parker
Hannifin F442 oil into the pneumatic fitting on the Power Set grip.

SYMPTOM:
My Flexco

®

Power Set

Rivet Driver is not driving rivets all the way through the belt.

Summary of Contents for PSRD-1

Page 1: ...Flexco Power Set Rivet Driver Power Set Model No PSRD 1 OPERATING MANUAL and USERS GUIDE Pneumatic Rivet Driver FOR USE WITH THE Flexco SR Rivet Hinged Fastener System RH336 Patents Pending...

Page 2: ...vet Strips with Washers and Rivet Selection Guide 9 Installing Flexco SR Fasteners Using The Power Set Driver 10 11 Power Set Rivet Driver Tool Maintenance and Troubleshooting 12 13 Power Set Accessor...

Page 3: ...8 bar WARNING Never operate the Power Set Model PSRD 1 air control assembly over 120 PSI 8 bar The Power Set regulator pressure relief safety value will activate Always use the Power Set Rivet Driver...

Page 4: ...s or other foreign objects have lodged in the guide block holes Objects lodged in the guide block holes could result in a broken drive rod or could deflect a driven rivet into the operator CAUTION Be...

Page 5: ...3 4 5 6 7 8 9 10 11 TOOL SPECIFICATIONS HEIGHT 14 7 16 367mm WIDTH 5 1 6 129mm LENGTH 15 380mm WEIGHT 7 5 lbs 3 4kg RECOMMENDED OPERATING PRESSURE 85 TO 90 PSI approximately 6 bar AIR CONSUMPTION 9 SC...

Page 6: ...st 9 SCFM at 85 90 PSI will satisfy the requirements for running one Power Set driver at a firing rate of twice second For two Power Set drivers coming off the tee fitting 18 SCFM is required Note Fol...

Page 7: ...block air control assembly tee fitting 25 feet of air hose and two belt gauges not shown 2 Mount Air Control Assembly in upright position The air control assembly kit must remain level during tool ope...

Page 8: ...urn for proper adjustment 1 2 3 Connect your air compressor to the Parker No H2E 3 8 Male Nipple on the regulator kit Use compressed air directly from an air compressor WARNING Do not use any bottled...

Page 9: ...lect the proper rivet choose the shorter rivet for softer compressible belts and the longer rivet for hard belts Skiving Recommended Whenever possible Flexco recommends skiving the belt in order to co...

Page 10: ...on wooden board the width of the conveyor framework for support when using the MSRT or MSRT8 tool Adjust gauge pin guide to the correct fastener size 4 Center fastener strip on tool Flexco stamp faci...

Page 11: ...Wait approximately 1 second between shots to allow the driver to fill with air 10 Drive Rivets into center hole of both end plates This will anchor fastener strip in position Continue driving rivets...

Page 12: ...se As air hoses age they soften and expand when pressurized resulting in a drop in air hose line pressure Also check for hose breaks and cracks around hose fitting s Are you connected from your air as...

Page 13: ...with washers The Power Set Rivet Driver can only be used with specially designed Power Set Rapid Loader collated rivet strips with washers intended to work with the Power Set Rivet Driver They have a...

Page 14: ...sembly PSRD RF 42521 4 0 Air Hose Assembly 25 Ft with Fittings PSRD AH 42522 3 0 Tee Fitting PSRD TF 41011 1 0 DESCRIPTION ORDERING ITEM WT NUMBER CODE LBS Power Set Kit for R5 R51 2 R6 MPSK5 43018 34...

Page 15: ...15...

Page 16: ...1180 Fax info flexco com www flexco com Global Locations Australia 61 2 9680 3322 England 44 1457 891 000 Germany 49 7428 9406 0 Mexico 52 55 56 74 53 26 South Africa 27 11 974 2771 Flexible Steel La...

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