Flexco PSRD-1 Operating Manual And User Manual Download Page 12

12

POSSIBLE SOLUTIONS:

•  Make sure the nose of the Power Set Rivet Driver is

vertical with the guide block, and the contact arm
mechanism is fully engaged, and properly seated into the
drive block hole.

If the contact arm mechanism is not fully

engaged, the Power Set Rivet Driver will not fire.

•  Is your trigger lock dial broken?

If your trigger lock is

broken, it can prevent the trigger from activating and
prevent the driver from firing.

•  Check the contact arm mechanism and components for

dirt or debris

. Use an air hose to blow out if needed.

•  Do you have the right amount of air pressure?

The Power

Set Rivet Driver requires 60-120 PSI (4-8 Bar) to operate
effectively.

•  Do you have the right fitting(s) on your hose?

We

recommend a 3/8” fitting. If you have modified your fittings
and downsized the opening below 3/8”, the Power Set Rivet
Driver may not get enough air pressure to operate properly.

•  Is your air source sized properly?

The Power Set Rivet

Driver requires 9 SCFM to fire two shots per second. Two
Power Set Rivet Drivers coming off the Tee-fitting requires
18 SCFM to fire two shots per second.

•  Is your air line blocked?

Check your hose(s) and fitting(s)

to see that you have air flow. If you do not have good airflow
to your Power Set Rivet Driver, you may have a blockage in
your Power Set Rivet Driver pneumatic fitting on the grip, or
you may have blockage in the internal part of the driver.

Send your Power Set Rivet Driver in for repair.

•  Does your regulator filter need to be changed?

Check

your regulator filter. The filter and filter bowl may be dirty
resulting in air restriction. Clean your filter and filter bowl.
Also check to make sure lubrication oil has not leaked into

the filter housing. This can result in significant air restriction.
This regulator uses a Parker No. PS901 filter or equivalent.

•  Do you have an old air hose?

Check your air hose. As air

hoses age, they soften and expand when pressurized resulting
in a drop in air hose line pressure. Also check for hose breaks
and cracks around hose fitting(s).

•  Are you connected (from your air assembly unit) by an

air hose that is over 25 feet in length?

The longer the air

hose is from the Power Set Rivet Driver to the air assembly
unit, the greater the drop in SCFM. For maximum driver
performance, do not use a hose from the driver to the air
assembly unit that is over 25 feet in length, and use a hose
that meets the hose specifications on page 6.

•  Do you have oil in the air regulator oiler?

Before using

your Power Set Rivet Driver, always check the oil level gauge.
Operating the Power Set Rivet Driver without the proper
lubrication or level of lubrication in your oiler for an
extended period of time can result in damage to the Power
Set Rivet Driver o-ring seals, and can result in damage to the
air piston walls. This can cause your Power Set drive rod to
return slowly because the air piston walls have become
scoured. 

Note:

Operating the Power Set Tool without lubricant or

with lubricants other than those specified here will void the
warranty.

•  Do you have the right lubricant (oil) in your air regulator

oiler?

Using the wrong lubricant in your regulator oiler can

gum up the small air orifices in the Power Set Rivet Driver
restricting air flow, and could possibly cause chemical
deterioration of the o-ring seals, resulting in air leaks and loss
of Power Set Rivet Driver force. Use Parker Hannifin F442
oil or equivalent. Never use oils with additives, graphite or
solvents. Using these oils will damage your Power Set Driver
o-ring seals. 

Flexco

®

Power Set Rivet Driver Tool Troubleshooting and Maintenance 

If your Flexco

®

Power Set

Rivet Driver is not working properly, use this checklist to pinpoint possible operating

problems.

IMPORTANT:

Always disconnect the Power Set Rivet Driver from your air source before inspecting or

cleaning it.

SYMPTOM:
My Power Set Rivet Driver is not firing continuously or not at all when I pull the trigger.

Summary of Contents for PSRD-1

Page 1: ...Flexco Power Set Rivet Driver Power Set Model No PSRD 1 OPERATING MANUAL and USERS GUIDE Pneumatic Rivet Driver FOR USE WITH THE Flexco SR Rivet Hinged Fastener System RH336 Patents Pending...

Page 2: ...vet Strips with Washers and Rivet Selection Guide 9 Installing Flexco SR Fasteners Using The Power Set Driver 10 11 Power Set Rivet Driver Tool Maintenance and Troubleshooting 12 13 Power Set Accessor...

Page 3: ...8 bar WARNING Never operate the Power Set Model PSRD 1 air control assembly over 120 PSI 8 bar The Power Set regulator pressure relief safety value will activate Always use the Power Set Rivet Driver...

Page 4: ...s or other foreign objects have lodged in the guide block holes Objects lodged in the guide block holes could result in a broken drive rod or could deflect a driven rivet into the operator CAUTION Be...

Page 5: ...3 4 5 6 7 8 9 10 11 TOOL SPECIFICATIONS HEIGHT 14 7 16 367mm WIDTH 5 1 6 129mm LENGTH 15 380mm WEIGHT 7 5 lbs 3 4kg RECOMMENDED OPERATING PRESSURE 85 TO 90 PSI approximately 6 bar AIR CONSUMPTION 9 SC...

Page 6: ...st 9 SCFM at 85 90 PSI will satisfy the requirements for running one Power Set driver at a firing rate of twice second For two Power Set drivers coming off the tee fitting 18 SCFM is required Note Fol...

Page 7: ...block air control assembly tee fitting 25 feet of air hose and two belt gauges not shown 2 Mount Air Control Assembly in upright position The air control assembly kit must remain level during tool ope...

Page 8: ...urn for proper adjustment 1 2 3 Connect your air compressor to the Parker No H2E 3 8 Male Nipple on the regulator kit Use compressed air directly from an air compressor WARNING Do not use any bottled...

Page 9: ...lect the proper rivet choose the shorter rivet for softer compressible belts and the longer rivet for hard belts Skiving Recommended Whenever possible Flexco recommends skiving the belt in order to co...

Page 10: ...on wooden board the width of the conveyor framework for support when using the MSRT or MSRT8 tool Adjust gauge pin guide to the correct fastener size 4 Center fastener strip on tool Flexco stamp faci...

Page 11: ...Wait approximately 1 second between shots to allow the driver to fill with air 10 Drive Rivets into center hole of both end plates This will anchor fastener strip in position Continue driving rivets...

Page 12: ...se As air hoses age they soften and expand when pressurized resulting in a drop in air hose line pressure Also check for hose breaks and cracks around hose fitting s Are you connected from your air as...

Page 13: ...with washers The Power Set Rivet Driver can only be used with specially designed Power Set Rapid Loader collated rivet strips with washers intended to work with the Power Set Rivet Driver They have a...

Page 14: ...sembly PSRD RF 42521 4 0 Air Hose Assembly 25 Ft with Fittings PSRD AH 42522 3 0 Tee Fitting PSRD TF 41011 1 0 DESCRIPTION ORDERING ITEM WT NUMBER CODE LBS Power Set Kit for R5 R51 2 R6 MPSK5 43018 34...

Page 15: ...15...

Page 16: ...1180 Fax info flexco com www flexco com Global Locations Australia 61 2 9680 3322 England 44 1457 891 000 Germany 49 7428 9406 0 Mexico 52 55 56 74 53 26 South Africa 27 11 974 2771 Flexible Steel La...

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