www.flexco.com
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Page 1: ...manual contains important information about product function and safety Please read and understand this manual BEFORE operating the tool Please keep this manual available for other users and owners b...
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Page 3: ...eparation Blade Replacement 23 Adjustment of clearance between rollers and blade 29 Disclaimer The Ply 130 ply separator has been tested successfully with different belt types However this is no guara...
Page 4: ...in Components Ply 130 FORWARD OFF REVERSE 1 Adjuster handle 2 Finger catcher 3 Upper traction roll 4 Ply Separation Blade 5 Lower traction roll 6 Electric motor 7 Adjustable guide 8 Input table 9 Oper...
Page 5: ...5 2 4 5 6 3 1 Main Components Ply Cart 1 Support Deck 2 Drawer 3 Drawer Slides 4 Housing 5 Casters 6 Locking Brake...
Page 6: ...etermine the depth you want to split the belt It may be possible to split between every layer of the belt and in this way generate two or three separations within one belt Ply 130 Ordering Information...
Page 7: ...k area clean and well lit Cluttered benches and dark areas invite accidents danger Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power...
Page 8: ...on the material WARNING Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock and will damage the tool danger Do not abuse the cord N...
Page 9: ...ools WARNING Stow foot pedal when not in use WARNING Disconnect and stow cables before moving 5 service and maintenance warning Tool service must be performed only by qualified repair personnel Servic...
Page 10: ...on the ply separator warning Test the splitter after blade knife replacements to make sure that it can be used safely warning Stow spare blades safely 6 ply cutter safety warning Make sure that the p...
Page 11: ...now be removed Then install new tray item code 08233 oriented as shown in above illustration and reinstall handles A1 RetrofitTray To mount an earlier model Ply 130 WB on a new model Ply 130 Cart item...
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Page 13: ...13 Tighten 4 bolts in holes on bottom of machine B1 WorkbenchInstallation The Workbench version should for safety reasons be mounted on a firm and level workbench A1 B...
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Page 15: ...15 A B C A 2x Fixed casters with brake Bottom View Swiver caster Swiver caster with brake Bolt M10x25 M10 Nylok flanged 1x 1x 16x Bolt M8x20 4x 16x B C CartInstallation C...
Page 16: ...A B C A B C A C1 Cart Installation C2 For access to Ply 130WB mounting bolt hole positions A remove drawer by pushing the drawer latch on two sides Mount wheels For position and materials refer to dr...
Page 17: ...sters and block cart before installing Ply 130 Center Ply 130 onto cart with motor A toward the logo side B Mount Ply 130 on cart Ensure keyed patterns of cart and Ply tray fit properly Tighten M8x20...
Page 18: ...www flexco com 18 1 2 Cart Installation For moving cart 1 Put foot pedal in cart 2 Hang power cord on cart Reinstall drawer by pushing it fully into the cart C5 C6...
Page 19: ...ired splitting depth Setting is performed in steps of 5 mm Lock guide To prepare for a finger over finger splice the material is separated between the plys The point of separation should be determined...
Page 20: ...aging in REVERSE traction rollers are immediately powered Separating for Finger over Finger Joints D3 D2 Set the belt thickness point of separation using the adjuster handle to position the lower trac...
Page 21: ...ressing footpedal Use sample piece to verify the thick point of separation adjusting position D2 as needed When required separate trailing corner as illustrated to prepare sample for full width ply se...
Page 22: ...2 Feed belt material through machine TIP make your own logbook of belting material and settings for future reference Set operating switch to off when separation is complete D6 Separating for Finger ov...
Page 23: ...EDGE OF BLADE Maintenance Ply Separation Blade Replacement E E1 Prior to the replacement ensure Acquire official Flexco replacement set PLY BL Blade Jig item code 08014 When replacing Ply Separation B...
Page 24: ...om 24 FORWARD OFF REVERSE E3 E2 Maintenance Ply Separation Blade Replacement Put handle in position 3 and guide at 125 mm Put calibration jig on feed table with thin edge toward rollers and turn switc...
Page 25: ...nd simultaneously turn on machine with foot pedal When jig stops stop machine NOTE calibration jig must be parallel to frame Release blade by unscrewing two bolts at bottom of blade with an allen key...
Page 26: ...E6 Maintenance Ply Separation Blade Replacement Install new Ply Separation Blade with bevel side down Mount bolts and blade nuts WARNING DO NOT TOUCH EDGE OF BLADE Remove blade carefully WARNING DO NO...
Page 27: ...ntenance Ply Separation Blade Replacement E8 E9 Tighten bolts sufficiently to allow blade to slide but not lift 1 Push Ply Separation Blade by hand so it presses against calibration block 2 Tighten bo...
Page 28: ...ww flexco com 28 FORWARD OFF REVERSE Maintenance Ply Separation Blade Replacement E10 Reconnect power cable to electrical power supply Rotate switch to reverse to release calibration block from machin...
Page 29: ...The recommended traction roller clearance is 0 2mm 0 008 F1 To evaluate clearance begin by positioning the adjustment handle to 0 Insert the white clearance shim between the ply separation blade and...
Page 30: ...www flexco com 30 Ply 130 ply separator F3 F2 If adjustment is needed unscrew electric motor to gain sufficient access for adjustment of traction rolls Put handle in position 3...
Page 31: ...31 Ply 130 ply separator F5 F4 Loosen fixation screw of air spring A Unscrew A and take out fitting bolt of the air spring...
Page 32: ...r increasing the clearance Loosen the screw D a small amount and tighten screw C This rotates the shaft counterclockwise related to lever B A short 5 mm Hex wrench is required to reach the screws B Pu...
Page 33: ...tor D C B A f9 f8 For decreasing the clearance Loosen screw C a small amount and tighten screw D This rotates the shaft clockwise relative to lever B Put air spring in its original position and reinst...
Page 34: ...separator F11 F10 Lock the air spring Check for the clearance between the top roller and the blade by inserting the clearance shims There should be no little pressure on the white shim but the black...
Page 35: ...ly separator E F F12 F13 Repeat operation for bottom roll with screws E and F but move handle to position 0 Use clearance shims to achieve a clearance of 0 2 mm 0 008 Reinstall motor after adjustments...
Page 36: ...6 21 33528388 England 44 1274 600 942 Germany 49 7428 9406 0 Mexico 52 55 5674 5326 South Africa 27 11 608 4180 2010 Flexible Steel Lacing Company 04 10 For reorder X2660 01 08 5 For Reorder X0000 Ply...
