Flexco H-Type HV with Bolt Tensioner Installation, Operation And Maintenance Manual Download Page 2

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H-Type

Primary Cleaner with V-Tips

Purchase Date: ______________________________________________________________

Purchased From: ____________________________________________________________

Installation Date: ____________________________________________________________

This information will be helpful for any future inquiries or questions
about belt cleaner replacement parts, specifications or troubleshooting.

Summary of Contents for H-Type HV with Bolt Tensioner

Page 1: ...H Type Primary Cleaner with V Tips Installation Operation and Maintenance Manual www flexco com www flexco com HV with Bolt Tensioner HV with PCST Tensioner...

Page 2: ...______ Purchased From _____________________________________________________________ Installation Date _____________________________________________________________ This information will be helpful for...

Page 3: ...t Tensioner 11 4 4 H Type Primary Cleaner with PCST Tensioner 13 4 5 H Type Primary Cleaner with PCST Tensione Bolt Tensiner 15 Section 5 Cleaner Pole Location Charts 17 5 1 Pole Location Charts 17 Se...

Page 4: ...www flexco com for other Flexco locations and products Please read this manual thoroughly and pass it on to any others who will be directly responsible for installation operation and maintenance of t...

Page 5: ...y takeups Clear the conveyor belt or clamp securely in place Use Personal Protective Equipment PPE Safety eyewear Hardhats Safety footwear Close quarters springs and heavy components create a worksite...

Page 6: ...he belt cleaner carton and make sure all the parts are included Review the Tools Needed list on the top of the installation instructions Check the conveyor site Will the cleaner be installed on a chut...

Page 7: ...te Mounting Follow all safety precautions when using a cutting torch If welding protect all fastener threads from weld spatter Maximum lump size 200mm Chute wall Space needed to avoid clogging chute V...

Page 8: ...ting mark Fig 2b This mark indicates the top centre of the mounting bracket Fig 2a 2a Measure head pulley shaft Determine the diameter of the pulley shaft and divide by 2 2b Put a level on top of the...

Page 9: ...edge is still centreed as described above Slide Fig 7 9 Position the pole Rotate pole upward to bring tips into contact with head pulley Fig 7 Centre the tips across the belt While applying light pres...

Page 10: ...re Weld support pieces to the support structure 75x75mm angle works well for these support pieces 5 Prepare the support pieces for the cleaner mounting brackets Clamp the mounting bracket on the suppo...

Page 11: ...h to the mounting bracket NOTE Do not tighten leave finger tight Fig 7 4 3 H Type Primary Cleaner with V Tips Bolt Tensioner Open Head Mounting cont Bearing Mount Bolts Fig 6 Slide 1 Install the pole...

Page 12: ...Fig 3 Fig 4 ADJUSTING ARM LOCK BOLTS LOCK NUTS ADJUSTING ARM 25mm ADJUSTING BOLT LOCK NUT 5 Check for correct tip tension Place a Tip Tension Gauge between the tip and the belt on the centre tip or ti...

Page 13: ...ue arm rotate the torque arm until the pivot arm is against the end of the slot nearest the pole Tighten the locking bolts and jam nuts on the torque arm Fig 3 NOTE The torque arm should be up against...

Page 14: ...lts and jam nuts end nearest the pole Top of washer to top of torque arm Adjusting Nuts Fig 4 HV Black Spring Length Chart Shaded are recommended Belt Width SS S M L LL 600 112 111 110 109 107 800 110...

Page 15: ...centre tip shift loosened bearing block until tips are contacting belt evenly across full width Lock cleaner into this position by tightening bearing mount bolts 3 Install adjusting arms a Screw adju...

Page 16: ...oth outer tips Make tension adjustments if needed 6 Check tip alignment with gauge provided Align the gauge against the head pulley and move down until the gauge contacts the top of the blade The susp...

Page 17: ...37 321 349 25 500 149 325 357 23 525 161 328 365 22 550 173 331 373 20 575 185 334 382 18 Small S V Arms for Head Pulley Diameters 500 799mm Diameter Over Belt X Y C Gap 350 50 361 365 78 375 62 365 3...

Page 18: ...3 36 975 337 487 593 34 1000 349 491 602 32 1025 361 494 612 31 1050 373 497 622 29 1075 385 500 632 28 1100 397 504 641 27 1125 409 507 652 26 5 1 Pole Location Charts cont Large L V Arms for Head Pu...

Page 19: ...89 74 1275 450 660 799 72 1300 462 663 808 70 1325 474 666 818 68 1350 486 670 827 66 1375 498 673 837 64 1400 510 676 847 62 1425 522 679 857 60 1450 534 683 867 59 1475 546 686 877 57 1500 558 689 8...

Page 20: ...ved from the belt and the conveyor area 6 2 Test Run the Conveyor Run the conveyor for at least 15 minutes and inspect the cleaning performance Check the tensioner spring for recommended length proper...

Page 21: ...ioning If the belt looks clean or if there are areas that are dirty If the blade is worn out and needs to be replaced If there is damage to the blade or other cleaner components If fugitive material i...

Page 22: ...T assembly to remove tension from the arm Fig 1 This releases the tension of the blade on the belt 2 Remove the worn tips Remove the nuts on each tip and remove the tips from the cushion Fig 2 Clean a...

Page 23: ...he conveyor for at least 15 minutes and inspect the cleaning performance Check the spring length for proper tensioning Make adjustments as necessary 3 Install the new tips Locate each tip onto each su...

Page 24: ...__________________________________ _____________________ Date ___________________ Work done by ___________________ Service Quote ___________________ Activity __________________________________________...

Page 25: ...uired _________ Currently _________ Was Cleaner Adjusted Yes No Pole Condition Good Bent Worn Lagging Side Lag Ceramic Rubber Other None Condition of lagging Good Bad Other_ __________________________...

Page 26: ...see spring length chart Unusual wear or damage to blade Mechanical splice damaging blade Repair skive or replace splice Belt damaged or ripped Repair or replace belt Cleaner not correctly located Veri...

Page 27: ...Guidelines for Installation Suspension Arm Size Horizontal Clearance Required Vertical Clearance Required mm in mm in SS 175 7 325 12 13 16 S 175 7 375 14 3 4 M 175 7 420 16 9 16 L 175 7 450 17 3 4 LL...

Page 28: ...UTE CUTOUT BELT WIDTH ORDER NO ITEM CODE ORDER NO ITEM CODE 450 HV450SS 73026 HV450SS SS 75293 HV450S 73028 HV450S SS 75294 HV450M 73019 HV450M SS 75295 600 HV600SS 73045 HV600SS SS 75296 HV600S 73030...

Page 29: ...HD 2500L S S A1601 2400 HV HD 2500LL 74546 HV HD 2500LL S S A1602 2600 HV HD 2600M A2396 HV HD 2600M S S A2462 2600 HV HD 2600L A2461 HV HD 2600L S S A2463 2600 HV HD 2600LL A2397 HV HD 2600LL S S A2...

Page 30: ...ST S S 63986 900 SS HV900SS PCST 63945 HV900SS PCST S S 63987 S HV900S PCST 63946 HV900S PCST S S 63988 M HV900M PCST 63947 HV900M PCST S S 63989 L HV900L PCST 63948 HV900L PCST S S 63990 1050 SS HV10...

Page 31: ...S8 73050 1 0 HSTSS 74771 4 V Tip HSA200 73489 0 5 HVT8 S S 75419 HVPT S S 73631 SIDE MOUNTING ASSEMBLY COMPONENTS TO SUIT 60 mm 5 H Mounting Bracket HDMRK 74582 2 0 HDMRK S S 76245 6 H Bearing HBRK 73...

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Page 35: ...ley Exclusive blade design quickly spirals debris off the belt Economical and easy to service Available in vee or diagonal models PT Max Belt Trainer Belt Ploughs Long wearing tungsten carbide blades...

Page 36: ...wide through superior service and innovation Flexco Aust Pty Ltd 10 Solent Circuit Baulkham Hills NSW 2153 Australia Tel 612 8818 2000 Fax 612 8824 6333 E mail salesau flexco com Visit www flexco com...

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