11
Before Installation: Confirm depth of 5" (125mm) clearance below the top of the conveyor
structure for the impact bed to travel while absorbing the load (Fig. 1). Inspect structure;
confirm CEMA rating. Shim bed or idlers per Table 1. NOTE: Installation of an idler is
required 1-6" (25-150mm) before and after a Flexco® DRX™ Impact Bed (Fig. 1a). If more
than one impact bed is used, idlers should be installed between every one or two beds.
If CEMA rating is unknown, measure the lead and
trail idler for height from top of center roll to the top
of conveyor structure. Table 2 shows the nominal
center height required for the idler based on belt
width. If incorrect, shim idler(s) to the height shown
in Table 2.
Section 4 - Installation Instructions
4.1 DRX™ Impact Bed
Physically lock out and tag the conveyor at the power source
before you begin cleaner installation.
DRX™ 3000 Dynamic Impact Bed
Caution: Components may be heavy. Use safety approved lifting procedures.
Fig. 1a
BELT DIRECTION
Tools Needed:
- (2) 15/16" (19mm) wrenches
or crescent wrenches
- Measuring Tape
- (4) C-clamps
Slider Bars
Impact Bars
Impact Energy
Absorber
Crossbrace
Suspension Rail
Channel Crossbeam
Table 1: Shim Requirements
Idler Diameter
(CEMA C or D)
42"- 60"
(1050-1500mm)
Belt Width
72"- 96"
(1800-2400mm)
Belt Width
5" (125mm)
Idler up 2" (50mm)
Idler up 2.5" (64mm)
6" (150mm)
Idler up 1.5" (38mm)
Idler up 2" (50mm)
Idler Diameter
(CEMA E)
42"- 60"
(1050-1500mm)
Belt Width
72"- 96"
(1800-2400mm)
Belt Width
6" (150mm)
No shim
No shim
7" (175mm)
Bed up 1/2" (13mm)
Bed up 1/2" (13mm)
Table 2: Nominal Center Roll Height
Belt Width
42"- 60"
(1050-1500mm)
72" (1800mm)
84" - 96"
(2100 - 2400mm)
Height
10-3/4"
(273mm)
11-1/2"
(292mm)
11-3/4"
(298mm)
Fig. 1
5" (125mm) clearance