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Page15

  

PV7-PV14 manual.doc

 

Please Read!!

     IMPORTANT:   USING or NOT USING

 

BLOCKING DIODES ON YOUR PV CHARGING SYSTEM?

 

There has been a great deal of discussion in the solar electric industry over the use of blocking diodes. 

In an effort to clarify the topic

 Flexcharge

TM USA has called, met with, or gathered information pertaining to the use of diodes from 

several solar panel and equipment manufacturers to verify the following information. 
 
The following is a condensed version of the information to assist you in designing a failure resistant system. 

 
What is a blocking diode?

 

A blocking diode is a one-way valve for electricity.  The band on the case of the diode is the output, which should be installed towards 
the battery in the positive wire from each solar panel.  There are two primary types of diodes, 

 Schottky

 (sensitive to damage but low 

loss type) and 

Silicon

 (tough, but higher loss type).  They are rated by the amount of current that can pass through them in amps, and 

the amount of voltage they can withstand backwards. 
 

What is the function of blocking diodes in a solar system?

 

1   

To prevent the flow of electricity into the panels when the panels are not making electricity, and to prevent voltage spikes in 
the system from reaching the panels, They also prevent interaction between each solar panel in the system.  Without diodes a 
shaded panel and substantially reduce the output of the entire system. 

 

To prevent a damaged panel which has shorted (a common type of failure) from draining the battery system, or drawing 
power from the remaining good panels. 

 

There are primarily three types of solar electric panel technologies being used today.

 

1) 

SINGLE CRYSTALLINE 

2) 

POLY CRYSTALLINE  

3) 

AMORPHOUS 

 

How should blocking diodes be used with each type of panel?

 

 

SINGLE CRYSTALLINE

 panels are glass covered rigidly mounted panels.  They have a low nighttime back flow of power from the 

batteries.  The loss at night is actually a little less than the amount of loss you get by adding a blocking diode to the panel.  You will 
get more out of your panel if you do not using blocking diodes on these type of panels, 

On multiple panel arrays, blocking diodes 

should  be  used

,

  especially

  on  unattended  remote  systems,  to  guard  against  a  failed  panel.    Because  they  are  glass  covered,  a  stray 

falling  branch,  hailstones,  a  child  with  a  rock,  or  bored  hunter  could  bring  the  entire  system  down  by  damaging  only  one  panel.  
Diodes help protect the rest of the system from these hazards. 
 

POLY CRYSTALLINE

 panels are also glass covered rigidly mounted panels.  They have a slightly higher nighttime draw of power 

from the batteries when compared to single crystalline panels.  The loss at night is near equal to the loss you get by adding a blocking 
diode to the panel.  You may or may not get more out of your panel by using blocking diodes on these type of panels,  

On multiple 

panel  arrays

blocking  diodes  should  be  used

,

  especially

  on  unattended  remote  systems,  to guard against a failed panel.  Because 

they are glass covered, a stray falling branch, hailstones, a child with a rock, or bored hunter could bring the entire system down by 
damaging only one panel.  Diodes help protect the rest of the system from these hazards. 
 

AMORPHOUS

 panels are a very different when compared to the other types of panels.  They have a fairly substantial nighttime draw 

of power from the batteries when compared to single crystalline panels.  The loss at night is higher than the loss you get by adding a 
blocking diode to the panel;

 in addition,

 these type panels could actually draw enough power from the batteries at night to damage 

themselves  if  diodes  are  not  used.

 

  To  compensate  for  the  diode  loss,  most  amorphous  panels  have  a  higher  operating  voltage,  to 

make up for the voltage drop losses of the diode. 
 

Blocking  diodes  should  be  used  on  all  systems  when  panels  have  been  connected  in  series  to  charge  24V,  or 
higher voltage batteries, or when using an inverter on the system.  Inverters can cause voltage spikes as high as

 

60 volts on the DC positive wires.  This is enough voltage to damage most solar panels. 

 

 

In conclusion; blocking diodes should  be used on all systems except, one panel single crystalline 12V systems.  If  your 
system is so marginal that using, or not using diodes will make the difference, consider adding another solar panel to 
your system.

 

 

Summary of Contents for PV14

Page 1: ...e1 PV7 PV14 manual doc Model PV7 D PV14 Owners Manual PV7 PV7D PV14 Manual Edition Rev 03 Sept 2018 High Efficiency Industrial Grade Alternative Energy Battery Charge Controller for Smaller PV Systems...

Page 2: ...Y THE PV7 PV14 CONTROLLERS ARE DESIGNED FOR USE WITH SOLAR PV AND OTHER CURRENT LIMITED CHARGING SOURCES SOURCES WHERE THE POSITIVE AND NEGATIVE WIRES COULD BE CONNECTED TOGETHER CONTINUOUSLY WITH OUT...

Page 3: ...MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page3 PV7 PV14 manual doc Controls and Indictors PV Input Charging Indicator Battery 1 Positive Battery 2 Positive...

Page 4: ...able when expanded The PV7 and PV14 circuitry consumes only 4mA 0 004A Charges batteries at full power below the plate saturation point This charges batteries quickly while reducing the electrolyte de...

Page 5: ...panel s exposed to light In some rare circumstances the controller may overheat Shut down the solar panel or first disconnect the PV wire from the controller before removing the battery For best resu...

Page 6: ...er that measurers total Input to Output Amp Hours it will usually have a shunt in the connection to the battery Connect the wire from the controller to the same terminal as the other loads on the shun...

Page 7: ...to soldering is to connect the diode leads directly into a terminal block that will accept 20 to 12 AWG solid or stranded wire It must have screw tightened terminals to hold the wires in place Make s...

Page 8: ...Diodes Incorporated If you cannot find these parts locally contact Flexcharge USA All the above diodes are in stock Controller Specifications 12V 24V Parameter MIN TYP MAX MIN TYP MAX INPUT VOLTAGE BA...

Page 9: ...ee us at http www flexcharge com Page9 PV7 PV14 manual doc HUMIDITY 5 100 5 100 OPERATING TEMPERATURE 40 C 25 C 60 C 40 C 25 C 60 C MTBF Mean Time Between Failures 30 Years 30 Years CASE SIZE H 1 2 W...

Page 10: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page10 PV7 PV14 manual doc Figure 3 Figure 4...

Page 11: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page11 PV7 PV14 manual doc Figure 5...

Page 12: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page12 PV7 PV14 manual doc...

Page 13: ...and the time in rest is increased At full charge the controller will apply short duration pulses to maintain the battery at an average voltage of about 13 75 volts This keeps gassing to a minimum whi...

Page 14: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page14 PV7 PV14 manual doc...

Page 15: ...e panel You will get more out of your panel if you do not using blocking diodes on these type of panels On multiple panel arrays blocking diodes should be used especially on unattended remote systems...

Page 16: ...eed the charging current from the solar panels and the light will be OFF If however the battery voltage is below 13 6V 27 2V on 24V systems and the solar panel is making power the controller s charge...

Page 17: ...els are producing power the controller s charge light should be flashing every second or so If the charge indicator is not flashing it is likely that the controller has failed FlexchargeTM USA PRODUCT...

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