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1217 State St., Charlevoix, MI  49720   Ph: (231) 547-9430  [email protected] 

Come See us at 

http://www.flexcharge.com

 

 

Page6

  

PV7-PV14 manual.doc

 

Installation Tools

 

 

#6 or # 8 MOUNTING SCREWS - SCREWDRIVER - SOLDER & SOLDERING IRON 

(NON GROUNDED MODEL) - TAPE or HEAT SHRINK TUBING 

– RTV SEALER - SMALL 

CRESCENT WRENCH FOR BATTERY TERMINALS - HOOKUP WIRE 

 

 

 
 
 

 
IMPORTANT

 

When  installing  the  system  wiring, 

make  sure  all  wire  connections  are  making  good  electrical  and 

mechanical connection.  Splice connections should be soldered.  The use of crimp connectors should 
be avoided if possible.  Connections that are not made with screw tightened terminals should have an 
anti-oxygen / anti-corrosion coatings applied to the connections before inserting the wires.

 

 

Note:

 Step numbers correspond to the numbers in the installation schematics. 

 
1. 

Choose  a  good  mounting  location  no  more  than  10  wired  feet  from  the  battery  you  are 
charging.   

Although  these  controllers  have  been  designed  for  mounting  in  semi-harsh  locations, 

mounting them in a more protected environment will help to extend the operational life.

 

 

2. 

Splice a #14 too #10 AWG black wire to the BLACK BAT- WIRE

 

on the controller, and connect 

it to the BATTERY BANK’S negative (-) terminal and/or the system's negative battery bus.

 If 

you  are  using  a  smart  battery  fuel  meter  that  measurers  total  Input  to  Output  Amp/Hours,  it  will 
usually have a shunt in the (-) connection to the battery.  Connect the (-) wire from the controller to 
the same terminal as the other loads on the shunt as shown in the meter’s manual.

 

 
3.  Splice a #14 too #10 AWG black wire to the BLACK PV- WIRE

 

on the controller, to the SOLAR 

PANEL’S negative (-) terminal(s). 

 

 
4.  Splice a #14 too #10 AWG red wire to the RED BAT+ WIRE

 

on the controller, and connect it to 

the BATTERY BANK’S positive (+) terminal and/or the system's Positive battery bus.  In dual 
bank systems the Red wire connects to the Primary House Battery bank.   

 For single battery 

banks  systems,  a  fuse  should  be  installed  in  the  red  positive wire.   It  should  be  located  as 
close to the battery as possible for the best protection.

  

The Bat+ Fuse is rated at 8A for the 

PV7 and 15A for the PV14. 

 

 
5.  Splice  a  #14  too  #10  AWG  orange  wire  to  the  ORANGE  PV+  WIRE

 

on  the  controller,  and 

connect it to the combined positive (+) output of all the SOLAR PANELS

.  For added protection 

and  ease  of  maintenance,  we  highly  recommend  that  you  install  a  fuse  somewhere  in  the  orange 
PV+  wire.    It  will  provide  protection  against  its  accidental  connection  to  a  high  current  source  and 
fully protect the controller.  It also will serve as a convenient place to disconnect the charging source 
from the controller when the battery is removed from the system while the charging source remains 
active. 

FlexchargeTM USA  

INSTALLATION INSTRUCTIONS

 

PV7/24, PV7D & PV14  CHARGE CONTROLLERS

 

 

Summary of Contents for PV14

Page 1: ...e1 PV7 PV14 manual doc Model PV7 D PV14 Owners Manual PV7 PV7D PV14 Manual Edition Rev 03 Sept 2018 High Efficiency Industrial Grade Alternative Energy Battery Charge Controller for Smaller PV Systems...

Page 2: ...Y THE PV7 PV14 CONTROLLERS ARE DESIGNED FOR USE WITH SOLAR PV AND OTHER CURRENT LIMITED CHARGING SOURCES SOURCES WHERE THE POSITIVE AND NEGATIVE WIRES COULD BE CONNECTED TOGETHER CONTINUOUSLY WITH OUT...

Page 3: ...MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page3 PV7 PV14 manual doc Controls and Indictors PV Input Charging Indicator Battery 1 Positive Battery 2 Positive...

Page 4: ...able when expanded The PV7 and PV14 circuitry consumes only 4mA 0 004A Charges batteries at full power below the plate saturation point This charges batteries quickly while reducing the electrolyte de...

Page 5: ...panel s exposed to light In some rare circumstances the controller may overheat Shut down the solar panel or first disconnect the PV wire from the controller before removing the battery For best resu...

Page 6: ...er that measurers total Input to Output Amp Hours it will usually have a shunt in the connection to the battery Connect the wire from the controller to the same terminal as the other loads on the shun...

Page 7: ...to soldering is to connect the diode leads directly into a terminal block that will accept 20 to 12 AWG solid or stranded wire It must have screw tightened terminals to hold the wires in place Make s...

Page 8: ...Diodes Incorporated If you cannot find these parts locally contact Flexcharge USA All the above diodes are in stock Controller Specifications 12V 24V Parameter MIN TYP MAX MIN TYP MAX INPUT VOLTAGE BA...

Page 9: ...ee us at http www flexcharge com Page9 PV7 PV14 manual doc HUMIDITY 5 100 5 100 OPERATING TEMPERATURE 40 C 25 C 60 C 40 C 25 C 60 C MTBF Mean Time Between Failures 30 Years 30 Years CASE SIZE H 1 2 W...

Page 10: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page10 PV7 PV14 manual doc Figure 3 Figure 4...

Page 11: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page11 PV7 PV14 manual doc Figure 5...

Page 12: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page12 PV7 PV14 manual doc...

Page 13: ...and the time in rest is increased At full charge the controller will apply short duration pulses to maintain the battery at an average voltage of about 13 75 volts This keeps gassing to a minimum whi...

Page 14: ...1217 State St Charlevoix MI 49720 Ph 231 547 9430 sales flexcharge com Come See us at http www flexcharge com Page14 PV7 PV14 manual doc...

Page 15: ...e panel You will get more out of your panel if you do not using blocking diodes on these type of panels On multiple panel arrays blocking diodes should be used especially on unattended remote systems...

Page 16: ...eed the charging current from the solar panels and the light will be OFF If however the battery voltage is below 13 6V 27 2V on 24V systems and the solar panel is making power the controller s charge...

Page 17: ...els are producing power the controller s charge light should be flashing every second or so If the charge indicator is not flashing it is likely that the controller has failed FlexchargeTM USA PRODUCT...

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