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Operating Characteristics 

 

Flexcharge

 NC25A-12 (24,36,48) 

Min. 

Max. 

Charge Input Voltage 

0Vdc 

140Vdc 

Allowable Battery Voltage on Sense Wires  
12V Systems  

(Multiply by 2, 3, or 4 for 24V, 36V, or 48V Systems) 

0Vdc 

16Vdc 

Standby/Operating Current of the Controller 

2mA 

7mA 

Charging Amperes 

0.005A 

25A 

Short Term Over-Current (1/2 Second Maximum) 

50A 

Total Charging Efficiency 

98.9% 

99.8% 

Insertion Loss Resistance (Ohms) 

0.001

 

0.004

 

Charge Divert Current 

0A 

25A 

Charge Divert Over Current (1/2 Second) 

50A 

Transient Surge Protection  (20uS) 

 

1500VA 

Operating Temperature 

-40°C 

+60°C 

Storage Temperature 

-55°C 

+60°C 

Case Dimensions 

4”W x 3.75”H x 1.5” D 

NOTE:  this is not a MPPT controller.  For solar panel use do not series the panels for higher 
voltage inputs.   This will reduce the amperage input of the panels to the batteries. 

             
 

 

HOOKUP WIRE SIZE CHART

 

This chart provides the minimum wire size to minimize power loss.  Larger wires 

would are always better for operating efficiency 

Max Charging Capacity 

WIRE SIZE FOR 1 TO 

10FT LENGTHS 

WIRE SIZE FOR 10 TO 

20FT LENGTHS 

OA TO 3A 

#14 AWG 

#12 AWG 

3A TO 6A 

#12 AWG 

#12 AWG 

6A TO 12A 

#10 AWG 

#10 AWG 

12A TO 18A 

#10 AWG 

#8 AWG 

18A TO 25A 

#8 AWG 

#8 AWG 

 

Diode Selection Table 

Ampere Rating 

Voltage Rating 

Part Number 

Type 

Manufacturer 

1A 

40V 

1N5819 

Schottky 

Diodes Incorporated 

3A 

40V 

1N5822 

Schottky 

International Rectifier 

5A 

100V 

50SQ100 

Schottky 

International Rectifier 

8A 

45V 

80SQ045 

Schottky 

International Rectifier 

1A 

400V 

1N4004 

Silicon 

Diodes Incorporated 

3A 

400V 

1N5404 

Silicon 

Diodes Incorporated 

6A 

1000V 

6A10 

Silicon 

Diodes Incorporated 

If you cannot find these parts locally, call Flexcharge USA.  Many of the above diodes are in stock. 

Summary of Contents for NC25A-12

Page 1: ...8 MODEL NC25A 12 24 36 48 Ultra High Efficiency 25 Ampere Alternative Energy Battery Charge Controller For GEL AGM and Flooded Cell Lead Acid Batteries Not for Lithium Batteries SES Flexcharge USA 121...

Page 2: ...Of Contents 3 Features 4 Controls and Indicators 5 Installation Instructions 7 Indicator Functional Description 8 Flexcharge Energy State Charge Method ESCM 9 Operating Characteristics Wire Selection...

Page 3: ...NS PUMPS etc PEAK CHARGE VOLTAGE ADJUSTMENT WITH A RANGE OF 13 8V TO 15 9V Multiply by 2 3 or 4 to determine voltages for 24V 36V or 48V versions CHARGES WITH THE SAME HIGH ACCURACY VOLTAGE SENSING TH...

Page 4: ...er Technical Questions Warranty info etc 231 547 9430 System Voltage 12 12V 24 24V 36 36V etc Charging Input Connect the Positive Wire from the Charging Source here Controller Output to Battery Connec...

Page 5: ...r red wire IMPROTANT When installing the terminals on to the sense wires for connection to the battery crimp then solder the terminals to the wire Make absolutely sure these wires make very good elect...

Page 6: ...cessary to use the Charge Indicator Light If you wish to use it connect the CHARGE INDICATOR TERMINAL on the controller s terminal block to one of the charging source s diodes at the source end For ex...

Page 7: ...ge setting is ideal for sealed gel batteries that recommend a 14 10V constant voltage setting see the charge process graph The factory setting will also work with vented lead acid and AGM batteries ho...

Page 8: ...require less watering maintenance and hold a better charge As charging begins the controller allows full charging current to pass directly to the battery When the battery voltage rises slightly above...

Page 9: ...oltage inputs This will reduce the amperage input of the panels to the batteries HOOKUP WIRE SIZE CHART This chart provides the minimum wire size to minimize power loss Larger wires would are always b...

Page 10: ...panels On multiple panel arrays blocking diodes should be used especially on unattended remote systems to guard against a failed panel Because they are glass covered a stray falling branch hailstones...

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Page 21: ...r a good connection These wires are the only way the controller can determine battery voltage and control charging A poor connection here could cause SERIOUS DAMAGE to your battery bank and other elec...

Page 22: ...7 00 8 00 9 00 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Consumed Power Watts Efficiency Charge Current Amperes NC25A Charging Efficiency Power Consumption NC25A Charging Efficiency Charging Po...

Page 23: ...cycle type For portable systems the gel cell and AGM lead acid types are good Wet Ni Cad batteries are also good but expensive and need special considerations in the system design When considering yo...

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