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The 

Flexcharge

TM

  Energy State Taper Charge Method 

 

  

The Energy State Taper Charge Process monitors the battery for the full charged resting 

voltage of the cells.  

 

There are tremendous advantages to this charge method. 

 

 

* Zero overcharging

  

*  Exceptionally low gassing (Up to 90% less)     

* Non-Destructive Micro-Equalization at each full charge 

*  The battery’s chemical processes actually control the charging. 

*  No RFI or EMI emissions to interfere with radio equipment.  

 

The need for temperature compensation is greatly reduced because the plate voltage is not constantly held at the 
critical plate saturation point. Tapering is controlled by the battery's level of charge rather than a set timer and fixed 
voltage  as  in  PWM  and  other  constant  voltage  charge  methods.    The  battery  takes  exactly  what  it  needs  rather 
than being forced to take a set voltage.  With the 

Flexcharge

 method you can charge your battery bank indefinitely 

without any possibility of overcharging.  The batteries will last longer, require less watering maintenance, and hold 
a better charge. 
 
As  charging  begins  the  controller  allows  full  charging  current  to  pass  directly  to  the  battery.    When  the  battery 
voltage  rises  slightly  above  the  plate  saturation  point,  the  controller  opens  the  charging  circuit.    The  chemical 
charging process continues until the battery voltage floats down to a voltage slightly above 13.6V. At this point the 
battery  is  ready  to  accept  another  charge  pulse.    This  charge  regulation  method  is  actually  controlled  by  the 
battery's  ability  to  accept  energy.    When  the  battery  needs  more  energy,  the  controller  applies  it.    Later  in  the 
charging cycle the controller will cycle ON and OFF sending full charge current pulses into the plates.  A process 
which  charges  with  very  low  gassing,  and  micro  equalizes  the  cells  at  the  same  time.   As  the  battery  reaches  a 
higher  level  of  charge  the  amount  of  time  the  controller  spends  in  charge  is  reduced,  and  the  time  in  rest  is 
increased.    At  full  charge  the  controller  will  apply  short  duration  pulses  to  maintain  the  battery  at  an  average 
voltage  of  about  13.75  volts.    This keeps  gassing  to  a  minimum  while  effectively  trickle  charging,  and  equalizing 
your battery bank.

 

Summary of Contents for NC25A-12

Page 1: ...8 MODEL NC25A 12 24 36 48 Ultra High Efficiency 25 Ampere Alternative Energy Battery Charge Controller For GEL AGM and Flooded Cell Lead Acid Batteries Not for Lithium Batteries SES Flexcharge USA 121...

Page 2: ...Of Contents 3 Features 4 Controls and Indicators 5 Installation Instructions 7 Indicator Functional Description 8 Flexcharge Energy State Charge Method ESCM 9 Operating Characteristics Wire Selection...

Page 3: ...NS PUMPS etc PEAK CHARGE VOLTAGE ADJUSTMENT WITH A RANGE OF 13 8V TO 15 9V Multiply by 2 3 or 4 to determine voltages for 24V 36V or 48V versions CHARGES WITH THE SAME HIGH ACCURACY VOLTAGE SENSING TH...

Page 4: ...er Technical Questions Warranty info etc 231 547 9430 System Voltage 12 12V 24 24V 36 36V etc Charging Input Connect the Positive Wire from the Charging Source here Controller Output to Battery Connec...

Page 5: ...r red wire IMPROTANT When installing the terminals on to the sense wires for connection to the battery crimp then solder the terminals to the wire Make absolutely sure these wires make very good elect...

Page 6: ...cessary to use the Charge Indicator Light If you wish to use it connect the CHARGE INDICATOR TERMINAL on the controller s terminal block to one of the charging source s diodes at the source end For ex...

Page 7: ...ge setting is ideal for sealed gel batteries that recommend a 14 10V constant voltage setting see the charge process graph The factory setting will also work with vented lead acid and AGM batteries ho...

Page 8: ...require less watering maintenance and hold a better charge As charging begins the controller allows full charging current to pass directly to the battery When the battery voltage rises slightly above...

Page 9: ...oltage inputs This will reduce the amperage input of the panels to the batteries HOOKUP WIRE SIZE CHART This chart provides the minimum wire size to minimize power loss Larger wires would are always b...

Page 10: ...panels On multiple panel arrays blocking diodes should be used especially on unattended remote systems to guard against a failed panel Because they are glass covered a stray falling branch hailstones...

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Page 21: ...r a good connection These wires are the only way the controller can determine battery voltage and control charging A poor connection here could cause SERIOUS DAMAGE to your battery bank and other elec...

Page 22: ...7 00 8 00 9 00 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Consumed Power Watts Efficiency Charge Current Amperes NC25A Charging Efficiency Power Consumption NC25A Charging Efficiency Charging Po...

Page 23: ...cycle type For portable systems the gel cell and AGM lead acid types are good Wet Ni Cad batteries are also good but expensive and need special considerations in the system design When considering yo...

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