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Flexball Italiana S.r.l.

 

 

   

Index 

 

1. 

Introduction ....................................................................................................................................... 3 

2. 

General installation features .............................................................................................................. 3 
2.1. 

Description of the system and its parts .................................................................................. 3 

2.2. 

Maximum extension of the system......................................................................................... 3 

2.3. 

Specification ......................................................................................................................... 3 

3. 

Pilot instructions ................................................................................................................................ 4 
3.1. 

Control keypad ...................................................................................................................... 5 

3.2. 

Acquisition of the command .................................................................................................. 6 

3.5    Fast Start-up Mode ................................................................................................................... 6 

4. 

Command station .............................................................................................................................. 6 
4.1. 

Dimensions ........................................................................................................................... 6 

4.1.1. 

Command station series 4000 ........................................................................................... 6 

4.1.2. 

Command station series 4500 ........................................................................................... 7 

4.2. 

Friction adjustment ................................................................................................................ 7 

4.2.1. 

Command station series 4000 ........................................................................................... 7 

4.2.2. 

Command station series 4500 ........................................................................................... 8 

4.3. 

Command station set-up ....................................................................................................... 8 

6. 

Accessories and option ...................................................................................................................... 9 
6.1. 

Power supply and speed reference cable (4 poles) ................................................................ 9 

6.6. 

T-Splitter ............................................................................................................................. 10 

6.9.     Command cable (4 poles) ..................................................................................................... 11 

8. 

Interface towards the motor controller and functioning principle ........................................................ 12 
8.1.     Speed signal towards the motor’s controller .......................................................................... 13 
8.2.     Programming of the delay when passing from Forward to Reverse or vice versa ................... 13 
8.3.     CanBUS protocol .................................................................................................................. 13 
8.4.     Technical data of the CANBus interface card ........................................................................ 13 

21.  Behaviour of the electronic system in case of failures ...................................................................... 14 

21.4. 

Troubleshooting .................................................................................................................. 14 

21.5. 

LED diagnosis on command station .................................................................................... 14 

23.  Drilling mask for command station ................................................................................................... 15 

 

 

Version July 2013 

Summary of Contents for 4000-ELT

Page 1: ...Flexball Italiana S r l 1 O Op pe er ra at ti in ng g m ma an nu ua al l m mo ou un nt ti in ng g i i n ns st tr r u uc ct ti io on ns s...

Page 2: ...7 4 2 2 Command station series 4500 8 4 3 Command station set up 8 6 Accessories and option 9 6 1 Power supply and speed reference cable 4 poles 9 6 6 T Splitter 10 6 9 Command cable 4 poles 11 8 Int...

Page 3: ...composed with the lever and the necessary cables for the connection to the motor s controller 2 2 Maximum extension of the system The maximum configuration of the system is as shown in the following...

Page 4: ...y of a traditional mechanical lever Moving the lever from the neutral position after 16 forward or reverse automatically the electronic system clutches in respectively the forward or reverse gear The...

Page 5: ...navigation system is in Warm up mode this means that the engines can be warmed up without clutching in the gear If the LED is fix lighted the system is in Synchro mode Warm up Not in use for this app...

Page 6: ...enabled the command station with the FSM enabled takes automatically the command at the power on only if this command station is in neutral position If the command station is not in neutral position t...

Page 7: ...ries 4000 In order to adjust the friction of the lever it is enough to tune the screw that you can find just behind the control lever as shown in the picture on the left With an hexagon screw driver s...

Page 8: ...p set the dip switch position according to the following table screw again the cap Under the base of the command station it is present the following label This labels indicates the code of the command...

Page 9: ...s correct otherwise it is presumable that you must invert the cable polarities Cables reported here below are used in standard installations For specific motors there are anyhow available cables with...

Page 10: ...ant to Duplicate the signals having the power supply and the signals together Separate signals from power supply the wiring configuration is the following Power supply and signals together Power suppl...

Page 11: ...Vcc when the command is deactivated signal is zero Each signal is determined short circuiting the common wire via an internal relay Wire number Device on command station Function Yellow Green Common...

Page 12: ...n the lever working principle Electrical signals The analogue signal is ranging from 0 5 to 4 5 Volts and increase or decrease proportionally with the movement of the lever Position measurement is mad...

Page 13: ...ction ON OFF Delay of 4 seconds during inversion of direction ON ON 8 3 CanBUS protocol Every CANBus interface card has one output Communication starts automatically at power up This document refers t...

Page 14: ...iagnosis on command station Command station produces signals to show either the operating conditions or possible causes of irregularities LED indications When it happens Meaning problem What to do LED...

Page 15: ...Flexball Italiana S r l 15 23 Drilling mask for command station Important drilling mask is represented in scale 1 1 Command station series 4000 Front side...

Page 16: ...Flexball Italiana S r l 16 Important drilling mask is represented in scale 1 1 Command station series 4500 Front side...

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