FLETCHER Alfamacchine U500, Instruction Manual

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Codice Documento Rev. Data di salvataggio Data di stampa
U500-U600 ISTRUZIONI 02 04/11/2015 04/11/2015
EN
1
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
INDEX
EN
1. INTRODUCTION TO USE ......................................................................................................................................................... 2
1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ....................................................................... 2
.................................................................................................... 2
1.3. TYPE OF USE AND CONTRAINDICATIONS. .............................................................................................................. 3
1.4. TECHNICAL
FEATURES .............................................................................................................................................. 5
1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED ........................................................................................ 6
1.6. EMISSION OF AIRBORNE NOISE ............................................................................................................................... 6
1.7. RESIDUAL RISKS - GENERAL INFORMATION .......................................................................................................... 7
1.8. RESIDUAL
RISKS ........................................................................................................................................................ 7
1.9. INFORMATION ON EMC .............................................................................................................................................. 8
1.10. DESCRIPTION OF SAFETY FUNCTIONS ................................................................................................................... 8
1.11. DESCRIPTION OF THE MACHINE ............................................................................................................................ 10
1.12. MAIN MACHINE COMPONENTS ................................................................................................................................ 10
2. INSTALLATION ....................................................................................................................................................................... 14
2.1. STORAGE ................................................................................................................................................................... 14
2.2. CHECKS ON RECEPTION ......................................................................................................................................... 15
2.3. TRANSPORT, LIFTING AND HANDLING ................................................................................................................... 15
2.4. LIFTING
AND HANDLING .......................................................................................................................................... 16
2.5. REMOVING THE PACKAGING .................................................................................................................................. 17
3. PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES ................................................................................. 18
3.1. POSITIONING ............................................................................................................................................................. 18
3.2. LEVELLING THE MACHINE ....................................................................................................................................... 18
3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS ...................................................................................................... 19
3.4. POWER
SUPPLIES .................................................................................................................................................... 21
4. INITIAL START-UP AND USE OF THE MACHINE ................................................................................................................. 24
4.1. WORKSTATIONS AND OPERATORS’ TASKS ........................................................................................................... 25
4.2. DESCRIPTION OF ACTUATORS, SIGNALS AND ALARMS ..................................................................................... 27
4.2.1. COMMAND AND SIGNALLING ACTUATORS ........................................................................................................... 27
4.2.2. START-UP FUNCTIONS ............................................................................................................................................. 28
4.2.3. STOP FUNCTIONS (TIMED AND SAFETY STOPS) ................................................................................................. 28
4.3. CHECKS, ADJUSTMENTS AND START-UP ............................................................................................................. 29
4.4. START-UP
................................................................................................................................................................... 29
4.4.1. CHECKS ON CYCLE START-UP AND PERIODICAL INSPECTIONS. ...................................................................... 29
4.4.2. PRODUCTION / PROGRAMMING PARAMETERS SETUP ...................................................................................... 32
4.4.3. MECHANICAL ADJUSTMENTS / MAINTENANCE ................................................................................................... 39
4.4.4. RESERVED PAGES ................................................................................................................................................... 51
4.5. WORKING
CYCLE ...................................................................................................................................................... 56
4.5.1. CYCLE STOP ............................................................................................................................................................. 57
4.5.2. SWITCH-OFF .............................................................................................................................................................. 57
5. MAINTENANCE, TROUBLESHOOTING, AND CLEANING .................................................................................................. 58
5.1. MAINTENANCE TECHNICIAN REQUIREMENTS ..................................................................................................... 58
5.2. WORK STATIONS AND MAINTENANCE TECHNICIAN DUTIES .............................................................................. 58
5.3. MAINTENANCE
PRESCRIPTIONS ............................................................................................................................ 59
5.4. GENERAL WARNINGS .............................................................................................................................................. 59
5.5. ISOLATION FROM EXTERNAL ENERGY SOURCES ............................................................................................... 60
5.6. ROUTINE
MAINTENANCE ......................................................................................................................................... 60
5.7. TASKS THAT CAN BE PERFORMED BY THE OPERATOR ..................................................................................... 61
5.8. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS ................................................... 62
5.9. CLEANING
.................................................................................................................................................................. 64
5.9.1 CLEANING THE TOUCHSCREEN ............................................................................................................................. 65
5.9.2 REPLACING THE PROTECTIVE FILM ON THE DISPLAY ........................................................................................ 65
5.10. LUBRICATION ............................................................................................................................................................ 66
6. TROUBLESHOOTING AND RELEASE OF MOVING PARTS ............................................................................................... 68
7. REINSTALLATION AND REUSE ............................................................................................................................................ 70
8. EXTINGUISHING MEDIA ........................................................................................................................................................ 70
9. SCRAPPING AND DISPOSAL. .............................................................................................................................................. 70
9.1. SCRAPPING ............................................................................................................................................................... 70
9.2. DISPOSAL .................................................................................................................................................................. 71
PNEUMATIC DIAGRAM U500 .......................................................................................................................................................... 72
PNEUMATIC DIAGRAM U600 ......................................................................................................................................................... 73
CAPS PNEUMATIC DIAGRAM ........................................................................................................................................................ 74
WIRING DIAGRAM U500 ................................................................................................................................................................. 75
WIRING DIAGRAM U600 ................................................................................................................................................................. 76
CAPS WIRING DIAGRAM ............................................................................................................................................................... 77
EXPLODED-VIEW DRAWINGS U600-U500 .................................................................................................................................... 78