Fleet Management MLT-400i Installation Manual Download Page 7

MLT-400i Installation Guide 

 

Connect Power, Ignition and I/O 

 

11/18/2009 

FMS MLT-400i Installation Guide 4.3 

 

Ensure that connections are mechanically sound and properly insulated 

 

Use high quality electrical tape or shrink tubing, cheap tape will unravel in hot weather, 
making it a poor insulator 

 

Never use “t-tap” connectors (poor quality mechanical type connection). Never “twist 
and tape” without soldering your connection 

 

Black Wire – Ground 

 

Connect to a ground wire in a harness or 

 

Connect to a bolt in the vehicle chassis 

 

Red Wire – Continuous Power 

 

Attach the Red wire to the battery power or 

 

Connect, with the key Off, to a constant power of 9 to 24 volts DC. 

Use a voltmeter 

and ensure that the voltage does not drop below 9 volts when starting the vehicle.

 

 

Green Wire – True Ignition 

 

Attach the green wire to true ignition source of 9 to 30 volts DC.  

 

Do not connect to accessory power 

 

To determine true ignition: 
1.

 

Select a wire. 

2.

 

With the key OFF, use a voltmeter to measure the DC voltage is between 0-2 VDC. 

3.

 

Turn the key ON and confirm the voltage is equal or greater than 11-13 VDC. The 
voltage must not drop below 9 VDC when starting the vehicle. 

4.

 

Turn the key OFF, confirm the voltage is now 0-2 VDC. 

 
 

Poke and Wrap

 

 

1.

 

Expose approximately 1/2” of bare wire. 

 
2.

 

Use a fine point tool to separate the wire strands. 

 

3.

 

Insert the end of the bare wire from your electronic device. 

 
4.

 

Push the wire to one end of the loop in preparation for 
wrapping. 

 

5.

 

Wrap your wire with the existing automotive wire. 

 
6.

 

Solder your connection.  

 

7.

 

Using a piece of electrical tape, wrap the connection and 
½” of insulation on either side of the exposed wires. 

8.

 

Place a zip tie around the section where the bare wires are 
located under the electrical tape. 

Summary of Contents for MLT-400i

Page 1: ...MLT 400i Installation Guide 11 18 2009 FMS MLT 400i Installation Guide 4 3 1...

Page 2: ...tion Requirements Fleet Management Solutions recommends that you contact a professional installation provider Please contact FMS for an approved installation provider list or to arrange in stallation...

Page 3: ...Safety Considerations 5 Determine the Best Location 5 Connect Power Ignition and I O 6 MLT 400iO OBDII Connection 6 MLT 400i Three Wire Connection 6 MLT 400i 400iO I O Connection 8 Securing the Unit 8...

Page 4: ...ndard and Metric socket set Screwdrivers standard Phillips Hex Torx Recommended Supplies sealant screws e for tamper Installation Checklist to capture required installation and system alidation inform...

Page 5: ...ridium cable connects to the MLT 400i Iridium cable they are color coded blue and black respec tively Apply inspection torque seal if desired see below Check antenna cable length will reach to desired...

Page 6: ...ection The MLT 400i is shipped with one in line 2 amp fuse attached to the power cable This fuse should be installed as close as possible to the primary 12 or 24 volt source connection If the power co...

Page 7: ...Wire True Ignition Attach the green wire to true ignition source of 9 to 30 volts DC Do not connect to accessory power To determine true ignition 1 Select a wire 2 With the key OFF use a voltmeter to...

Page 8: ...nalog Digital IN 0 0 5VDC Brown Analog Digital IN 1 0 5VDC Grey Analog Digital IN 2 0 5VDC Blue Digital IN 0 3 30VDC Yellow Digital OUT 1 12VDC 50mA White Digital OUT 2 12VDC 50mA Notes Cap Off any se...

Page 9: ...s ignition wiring and type and the optional Ignition Enable Disable feature Validate Communications with Fleet Central If you don t have access to the FMS Fleet Central web application please call FMS...

Page 10: ...wap unit with a known good vehicle installation Verify antenna installation Verify that the unit is activated 4 No LED activity on MLT 400iO OBDII Blown fuse powering OBDII connector The OBDII fuse ty...

Page 11: ...holes use Heyco 1675 black or 1676 white for use when removing antenna Use hole template below as a drill guide Check printed tem plate is sized to 1 660 between holes as dimensioned on the template T...

Page 12: ...MLT 400i Installation Guide Appendix A ANTIR01 Antenna Installation 11 18 2009 FMS MLT 400i Installation Guide 4 3 12...

Page 13: ...se Plate Number MFG Model Vehicle Color State Driver Name Driver Position Elec Mech Safety etc Odometer Diesel or Gas Office Reports to Misc Superintendant s Name Assigned to __________ etc Date Insta...

Page 14: ...Engine Hours if available This information will be entered into Fleet Central during the validation phase Contact FMS Technical Support at 800 999 2169 Phase 1 Installation Information Phase 2 Valida...

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