Flavor Burst CTP 44BEV Operation Manual Supplement Download Page 1

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Printed in

The United States of America

Flavor Burst

Dual Series Systems

- Operations Manual Supplement

Models: CTP 44SS

CTP 44BLD
CTP 44BEV
CTP 44FCB
CTP 44SS/BEV
CTP 44SS/BLD
CTP 44SS/FCB
CTP 44BEV/BLD
CTP 44BEV/FCB
CTP 44BLD/FCB

Manufactured by

Flavor Burst Company
499 Commerce Drive
Danville, IN 46122

For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377

www.flavorburst.com

For pricing, ordering and support, contact one
of our qualified distributors.

Summary of Contents for CTP 44BEV

Page 1: ...44FCB CTP 44SS BEV CTP 44SS BLD CTP 44SS FCB CTP 44BEV BLD CTP 44BEV FCB CTP 44BLD FCB Manufactured by Flavor Burst Company 499 Commerce Drive Danville IN 46122 For general information and to locate a...

Page 2: ...fer to your standard model to get complete information needed for your system In some cases two standard manuals may be included with the 44 Dual Series systems in addition to this supplement If your...

Page 3: ...ng Assemblies 41 Replacing the Syrup Flavors Notes 44 Equipment Setup 46 Installing the Spout Adapters Notes 46 Installing the Touch Panel and Mounting Bracket Notes 47 Installing the Spigot Switches...

Page 4: ...ul interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following m...

Page 5: ...nsure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES in your standard operations manual s NOTE...

Page 6: ...mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Child...

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Page 8: ...1 0 FOR BEV SYSTEMS Blends syrups into the product 2 for 44BEV systems 1 for 44SS BEV 44BEV BLD 44BEV FCB systems 0 for 44BLD 44SS 44FCB 44SS FCB 44BLD FCB 44SS BLD systems OR 3 4 ADPT TY80S FCB MODIF...

Page 9: ...CB systems 12 1 SPR 5800A SPARE PARTS KIT 1 0 FOR SS SYSTEMS Houses extra spare parts and wear items 1 for 44SS 44SS BLD 44SS BEV 44SS FCB systems 0 for 44BLD 44BEV 44FCB 44BEV FCB 44BLD FCB 44BEV BLD...

Page 10: ...SYSTEMS Secures the syrup bag adapters to the bag fitments 8 for 44SS 44BLD 44SS BLD systems 4 for 44SS FCB 44SS BEV 44BLD FCB 44BEV BLD systems 0 for 44BEV 44FCB 44BEV FCB systems 16 SYR 941A SYRUP B...

Page 11: ...11 15 OR BEV AND FCB SYSTEMS SS AND BLD SYSTEMS 10 1 10 1 SS AND BLD SYSTEMS SS AND BLD SYSTEMS 3 1 3 3 3 2 3 4 SS SYSTEMS BEV SYSTEMS BLD SYSTEMS FCB SYSTEMS OR OR OR 12 1 12 2 12 3 12 4 BEV SYSTEMS...

Page 12: ...LE HARNESS MX 1 Provides power to the syrup and sanitizer pumps 8 MIS 3066 MINI BUSHING 1 Protects flush tube 9 1 MIS 3028 80 FLUSH TUBE ASSEMBLY SOFT SERVE 1 0 FOR SS BLD SYSTEMS Connects with flavor...

Page 13: ...D FCB 44BEV BLD systems 0 for 44SS 44BLD 44SS BLD systems 21 CAB 155L PUMP MOUNTING STRIP 1 Support for trays and spacing between panels 22 CAB 155R PUMP MOUNTING STRIP 1 Support for trays and spacing...

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Page 15: ...30 5 4 26002 2 8 5 4 14 34 4 28 31 12 See Figure 7 Electronic Parts and Connections 1 4 OR OR OR 44BEV 44BEV FCB MODELS 44SS 44BLD 44SS BLD 44SS BEV 44SS FCB 44BEV BLD 44BLD FCB MODELS 9 2 44FCB MODEL...

Page 16: ...3D ROT 515 A 9 TUBE ASSEMBLY WAVE SPRING 1 ea Provides tension between tube connectors 3E INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 3F SYR 901 6 9 TUBE ASSEMBLY TUB...

Page 17: ...WN ADAPTER WITH TABS AND O RING 1 Attaches Injector Assembly to freezer door 10A ADPT 8750T CROWN ADAPTER WITH TABS 1 ea Attaches Injector Assembly to freezer door 10B RUB 632 SPOUT ADAPTER O RING 1 e...

Page 18: ...port 3 INJ 321C GEAR CARTRIDGE ASSEMBLY 1 Rotates product for even syrup distribution 4 SYR 932 6 9 TUBE ASSEMBLY 1 Supplies syrup to Blending Head from pumps 4A FAS 2051 ROLLED FLANGE EYELET 18 ea Pr...

Page 19: ...RACKET SPRING WASHER 1 ea Allows space between hanging and base brackets 10 INJ 330HSB HIGH SPEED BLENDING MOTOR ASSEMBLY 1 Powers Blending system 11 INJ 331 BLENDING GEARBOX ASSEMBLY 1 Gears turn Gea...

Page 20: ...2 ea Holds flavor lines in place 3C RUB 610 BAG CONNECTOR O RINGS 1 ea Provides extra tension between tube connectors 3D ROT 515 A 9 TUBE ASSEMBLY WAVE SPRING 1 ea Provides tension between tube conne...

Page 21: ...104R A CROWN ADAPTER WITH O RINGS 1 Attaches Blending Assembly to freezer door 10A RUB 627 TAYLOR ADAPTER O RING 8750 1 ea Creates tension to secure adapter to freezer door 10B ADPT 104R CROWN ADAPTE...

Page 22: ...Connects the two screws of the assembly 3C FAS 2024 8 32 X M SCREW P H SS 1 ea Remains as a stationary screw 4 SYR 932 6 9 TUBE ASSEMBLY 1 Supplies syrup to the draw spout from the pumps 4A FAS 2051 R...

Page 23: ...22 FCB Door Spout Assembly and Related Parts 3A 3B 3C 2A 2 4H 4 4B 4G 4E 4D 4B 4F 4A 4A 4C 5 6 7 8 1 3 1B 1A D FOR FCB SYSTEMS 26003D Figure 3D...

Page 24: ...1 4 OD UNION ELBOW 1 ea Connects syrup in tube to pump 1G FIX 1035 1 4 TO 3 16 OD REDUCING UNION 1 ea Connects syrup pump to flavor line out 2 SYR 944 SYRUP TUBE ASSEMBLY SOFT SERVE 1 Transports flav...

Page 25: ...24 Soft Serve Syrup Pump and Related Parts 26004A 3 4 3A 3B 3 3C 1 1D 1G 1A 1C 1B 1E 1F A 2 2A 2C 2D 2B Figure 4A...

Page 26: ...1 4 HOSE STEM 1 ea Creates tension for tighter fit connects pump to fitment 1D FIX 1035 1 4 TO 3 16 OD REDUCING UNION 1 ea Connects syrup pump to flavor line out 1E FIX 1036 1 4 TO 1 4 OD UNION ELBOW...

Page 27: ...26 Beverage Syrup Pump and Related Parts 26004B 1 1D 1A 1C 1B 1E B 2 2B 2C 2D 2A 3 Figure 4B...

Page 28: ...ZER FLUSH TUBE ASSEMBLY BEVERAGE 1 ea Flushes flavor lines with sanitizer 1E FIX 1023 3 16 X 3 16 BARB TUBE CONNECT 1 ea Splices together flush tubes 1F SYR 931 CLEAR TUBING 1 ea Transports sanitizer...

Page 29: ...o Diverter Valve 12 VAL 210 MX SERIES VALVE ASSEMBLY 1 Splits and diverts sanitizer from pump to each 9 Tube Lead 12A VAL 209 MX SERIES DIVERTER VALVE 1 ea Splits and diverts sanitizer from pump to ac...

Page 30: ...2E FAS 2051 ROLLED FLANGE EYELET 18 ea Creates tension for tighter fit 1 per pump 9 per tube assembly 2F MIS 3023 DUST CAP 2 ea Cover to protect end of flavor lines 3 FIX 1036 1 4 TO 1 4 OD UNION ELBO...

Page 31: ...sembly Leads and Casing 26009 Sanitizer Tank Assembly is much larger in scale than shown here 5 4 3 11 6 7 8 To Sanitizer Pump and Pump Flush Adapter 10 9C 9A 9D 9E 9B 9 2B 2B 2C 2C 2D 2D 2F 2F 2E 2E...

Page 32: ...ING BRACKET KNOB 4 ea Secures the anchor bracket to the base plate 2I FAS 2171 M4 LOCK WASHER 4 ea Secures the connection between screw and plate 2J FAS 2173 FLAT WASHER 18 8 S S 2 ea Secures the conn...

Page 33: ...rademark logo 9 CAB 156 CONNECTOR SHIELD 1 Protects power cables from liquids 10 ELE 485CTP 120V POWER ENTRANCE MODULE 1 Provides a power connection to the outside of the cabinet 11 ELE 932 MX PUMP HA...

Page 34: ...3 Closes up extra opening in the base panel 1 for 44SS 44BLD 44BEV 44SS BLD 44BEV BLD 44SS BEV systems 2 for 44BLD FCB 44SS FCB 44BEV FCB systems 3 for 44FCB systems 22 ELE 434 POWER CABLE 1 Supplies...

Page 35: ...nd Connections 5A 5 18 12 7 9 8 17 30 31 6 7 14 2 14 1 16 23 19 11 21 25 24 7 15 26 4 13 22 29 10 20 28 27 3 3E 3E 3C 3C 3G 3A 3F 3H 3F 3F 3B 3I BLD SYSTEMS SS BEV SYSTEMS OR 2 2C 2A 2F 2B 2G 2G 2H 2J...

Page 36: ...UB 632 LOWER ADAPTER O RING 1 Creates tension to secure Adapter to Injector Head 5 RUB 660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 6 ELE 444 1 AMP 1 1 4 SLOW BLOW FUSE 2 Sy...

Page 37: ...p leakage 4 RUB 632 LOWER ADAPTER O RING 1 Creates tension to secure Adapter to Blending Head 5 RUB 660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 6 ELE 444 1 AMP 1 1 4 SLOW B...

Page 38: ...104R A 1 Creates tension to secure adapter to freezer door 8 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 9 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to blending head 10 MIS 3112 PANEL...

Page 39: ...eakage 4 RUB 660 LARGER SYRUP PORT O RING 1 Provides a sealed cavity inside the syrup port 5 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides a sealed cavity inside the syrup port 6 INJ 117 TUBE CONNE...

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Page 41: ...S FCB CTP 44BLD FCB CTP 44BEV FCB For models with one side flavoring Frozen Carbonated Beverages the FCB flavoring assembly is very different from the other flavoring assemblies The parts of this asse...

Page 42: ...t Each one is designed to mix the flavoring with a specific product Be sure to install the correct cartridge with its assembly for best results INJ 321 The soft serve Gear Cartridge has a black body n...

Page 43: ...MANUALLY IF YOU HAVE AN EXTERNAL SWITCH OR BY LIFTING THE DRAW PIN ON THE FREEZER 4 The soft serve and blend assemblies each come with two spout adapters which fit most soft serve freezers The frozen...

Page 44: ...p It is noticeably larger than the lower o ring lower outer o ring lower outer o ring large inner o ring lower outer o ring ADPT 8750TA ADPT 104R A RUB 632 RUB 632 RUB 632 RUB 627 larger ADPT 101TA 26...

Page 45: ...cted to the first spout in your setup See that the 9 Tube Assembly Lead A at the back of the unit is connected to that spout Lead B carries the syrups from trays 5 8 bottom four spaces in your cabinet...

Page 46: ...e syrup numbers end in the letters BLD For example the blend flavor number for Strawberry is FLA 002BLD 5 Frozen Beverage Syrups These syrups have a BEV suffix to the part numbers such as FLA 002BEV F...

Page 47: ...S FAHRENHEIT FOR CORRECT OPERATION NOTE INSTALL THE SYSTEM IN A LOCATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL Installing the Spout Adapters Notes 1 The soft serve and blend...

Page 48: ...V FCB Soft Serve Flavor Blend Frozen Beverage FCB Top Mount Bracket Side Mount Bracket 2 Mounting on a Single Freezer with Multiple Spouts When mounting the bracket on a single freezer with two spouts...

Page 49: ...ructions in the following sections of EQUIPMENT SETUP Sanitizing the Injector System Assembling the Injector Assembly Installing the Injector System and Suspension Bracket Mounting the Tube Cable Casi...

Page 50: ...connection 6 Removed the dust cab from the other end of the 9 Tube Extension Slide the coupler casing back to expose the Extension coupler 7 Remove the 9 hole gasket from one of the 9 Tube Assemblies...

Page 51: ...lign the coupler pins of the Lead with the appropriate 9 Tube Assembly coupler pins and connect the assemblies 1 4 A D 26236 NOTE ENSURE EACH LEAD IS CONNECTED TO THE CORRECT SPOUT THE COLOR TOUCH PAN...

Page 52: ...to your first spout or Spout 1 the one that will operate flavors in trays 1 4 Connect this motor cable to the round metal port on the back of the unit labeled 1 26218 NOTE IF YOUR SPOUT 1 IS ON AN FC...

Page 53: ...led into which trays 1 Ensure your syrups are connected to the desired spout Each syrup flavor is stored inside a numbered tray 1 8 within the system cabinet The syrups in trays 1 4 are typically conn...

Page 54: ...ompatible with the BLD model systems These syrup numbers end in the letters BLD For example the blend flavor number for Strawberry is FLA 002BLD 5 Frozen Beverage Syrups These syrups have a BEV suffix...

Page 55: ...the Touch Panel flavors desired in the single serving and draw the product as usual The flavors will dispense in one smooth motion changing in the order selected resulting in the mixing of flavors Th...

Page 56: ...ally the motor installed on the freezer to your left is connected to port 1 4 Go to the Color Touch Panel s Maintenance Menu and go through the Equipment Setup Wizard On Step 4 of the Equipment Setup...

Page 57: ...ups are dispensing from that spout 3 If the syrups dispensing from the spout are the other four syrups simply switch the 9 Tube Assemblies on each spout Testing the Dual Series System Notes Once the s...

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Page 59: ...Maintenance Color Touch Panel Overview Directory of Cleaning Procedures Parts Replacement Schedule Recommended Maintenance Items Replacement Schedule Alternate Parts and Kits by Freezer Model Ordering...

Page 60: ...________________________ 4 Maximum Fuse Size __________________________ Amps 5 Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company Tay...

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