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SECTION 4

MAINTENANCE

Servicing Notes
Servicing should be carried out annually by a competent person such as a CORGI
registered engineer. This is a condition of the Flavel guarantee schemes.
The service should include visually checking the chimney and fire opening for
accumulations of debris and a smoke test to check for a positive up-draught in the
chimney.
The condition of the pebbles or coals should be checked and if necessary the
whole set should be replaced with a genuine replacement set.
The burner assembly is designed to be removed as a complete unit for ease of
access.  After any servicing work a gas tightness check must always be 
carried out.  

For Diagrams refer to Section 2

4.1

Removing the burner assembly from the fire.

4.1.1

Prepare work area (lay down dust sheets etc.)

4.1.2

Remove the fret cover out of the way and put them in a  safe location.  
Remove the loose pebbles or coals from the fuel bed.  Remove the 
fuelbed matrix & front ceramic rails.

4.1.3

Isolate the gas supply and remove the inlet pipe from the appliance 
inlet elbow.  Unscrew and remove the two nuts and washers which 
retain the burner at the base.  Remove the burner assembly from the 
fire.

4.1.4

To refit the burner assembly.  Push the burner to locate against the rear 
panel of the Silver Sapphire trim and secure the burner at the base of 
the control panel with the two nust and washers.  Refit the gas supply 
pipe and carry out a gas tightness test.   The ash pan cover can now be
re-positioned.

4.2

Removing the Piezo Igniter

4.2.1

Remove the burner assembly as in section 4.1

4.2.2

Disconnect the ignition lead from the piezo and unscrew the 
retaining nut on the rear of the control panel.  Withdraw the piezo from 
the front of the control panel.  Re-assemble in reverse order and carry 
out a gas tightness test. 

23

Summary of Contents for FSSC00MN

Page 1: ...enance User Instructions Hand these instructions to the user Model No FSSP00MN FSSC00MN are for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E NOTE TO THE INSTALLER Prior to commenc...

Page 2: ...re trim assembly 12 13 Section 3 Assembling Fuel Bed and Commissioning 3 1 Fitting the pebble fuel bed set 13 16 3 2 Fitting the coal fuel bed set 17 20 3 3 Lighting the appliance 21 3 4 Checking for...

Page 3: ...e 500 NG Pilot Type Copreci ODS 21100 141 Max Gross Heat Input 6 9 kW Min Gross Heat Input 4 2 kW Cold Pressure G20 20 0 1 0 mbar 8 0 0 4 in w g Ignition Push Button Piezo Electrode Spark Gap 4 0mm Pa...

Page 4: ...1251 Open fire place components 5 BS 715 BS EN 1856 2 Metal flue pipes for gas appliances 6 BS EN 1858 Clay Flue Blocks and Terminals 7 IS 813 Domestic Gas Installation Republic of Ireland No purpose...

Page 5: ...FLUE BOXES The appliance may be fitted to twin wall metal flue boxes conforming to the constructional requirements of BS 715 for example the Selkirk LFE 175 box The box must have a minimum flue diame...

Page 6: ...packed inside firebox coal or pebble dependent upon model chosen 1 off Installation User Instruction Manual Combined 1 off Loose Items pack 1 off Silver Sapphire top section 1 off Silver Sapphire bas...

Page 7: ...create an opening as shown in Fig 2 below If installing into a conventional opening with a hearth panel create an opening as shown in Fig 3 below Fig 2 Hole in the Wall Installations Fig 3 Convention...

Page 8: ...out to check satisfactory clearance of flue products regardless of the type of flue the appliance is being fitted to Proceed as follows a Remove the burner tray by unscrewing the 2 off retaining nuts...

Page 9: ...ebox See Fig 6a below Fig 6a Note Before breaking into the gas supply a pressure drop test should be carried out to establish that the existing pipework is sound Carefully withdraw the fire box from t...

Page 10: ...which in turn will damage the burner and control systems of the product Fig 6b below shows a correctly sealed installation Fig 6b PLEASE NOTE Only holes to be left are the specifically sized air relie...

Page 11: ...screw from the inlet elbow and fit a manometer b Turn on the main gas supply and carry out a gas tightness test c Depress the control knob and turn anti clockwise to the position marked pilot Hold in...

Page 12: ...of the firebox d Locate the three studs in the upper canopy onto the three protruding flanges at the top of the firebox Once located the inner flange on the lower surface can be secured using the M4 n...

Page 13: ...r Make sure that the fuelbed base is located centrally in the fire box Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner See fig 9 below Fig 9 NOTE...

Page 14: ...t ceramic rail is correctly located onto the lip on the burner front ceramic support See fig 10 below Fig 10 c Pick pebbles A to E and arrange along the the front rail ensuring that they are evenly sp...

Page 15: ...front row of pebbles ensuring that flame paths as indicated below are not interupted See fig 12 below Fig 12 e Select pebbles J N and position to fill the gaps at each end of the third row of pebbles...

Page 16: ...he release of fibres from these R C F Refractory Ceramic Fibre articles is kept to a minimum during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust accum...

Page 17: ...e burner See fig 15 below Fig 15 b Position front ceramic rail on burner front ceramic support and ensure that the locating channel in the front ceramic rail is correctly located onto the lip on the b...

Page 18: ...are evenly spaced Use the recess s in the front ceramic rail as a guide for placement See fig 17 below Fig 17 d Select four of the coals and arrange behind the front row of coals ensuring that flame...

Page 19: ...long the rear of the fuelbed using the ribs in the rear of the fuelbed as a guide for placement See fig 19 below Fig 19 f Select two coals and position to fill the gaps at each end of the third row of...

Page 20: ...e articles is kept to a minimum during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust accumulated in and around the appliance before and after working o...

Page 21: ...l knob is released repeat the lighting sequence d Turn the control knob in the anti clockwise direction to the high position and the main burner will light e Turn the control knob clockwise to the low...

Page 22: ...functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected from the gas supply and expert advice obtained e If there is an...

Page 23: ...move the fret cover out of the way and put them in a safe location Remove the loose pebbles or coals from the fuel bed Remove the fuelbed matrix front ceramic rails 4 1 3 Isolate the gas supply and re...

Page 24: ...set to a tight tolerance Any replacement of parts on the pilot requires a complete new pilot assembly 4 4 1 Remove the burner assembly as in section 4 1 4 4 2 Disconnect the pilot pipe unscrew and re...

Page 25: ...year by a CORGI registered gas installer and that during the service the fire is removed from the fire opening and the chimney or flue visually checked for fallen debris or blockages which must be rem...

Page 26: ...t flame When the pilot has lit continue to hold the control knob in for 5 10 seconds to allow the thermocouple to heat up if the pilot goes out when the control knob is released repeat the lighting se...

Page 27: ...and genuine replacement set and the fire must never be run with the wrong number or damaged coals The fuel bed must be carefully re assembled as stated in section 3 1 USER REPLACEABLE PARTS The only...

Page 28: ...e fig 23 below Fig 23 b Position front ceramic rail on burner front ceramic support and ensure that the locating channel in the front ceramic rail is correctly located onto the lip on the burner front...

Page 29: ...re evenly spaced Use the recess s in the front ceramic rail as a guide for placement See fig 25 below Fig 25 d Select pebbles F to I and arrange behind the front row of pebbles ensuring that flame pat...

Page 30: ...d row of pebbles as shown below in Fig 27 Fig 27 f Select the remaining pebbles K L M which are slightly larger that the other pebbles and arrange along the rear of the fuelbed using the ribs in the r...

Page 31: ...iance When replacing these articles we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags clearly labelled as RCF waste RCF waste is classed as a stabl...

Page 32: ...pport See fig 30 below Fig 30 c Fit five of the coals onto the front ceramic rail ensuring that they are evenly spaced Use the recess s in the front ceramic rail as a guide for placement See fig 31 be...

Page 33: ...e along the rear of the fuelbed using the ribs in the rear of the fuelbed as a guide for placement See fig 33 below Fig 33 f Select the two small coals and position to fill the gaps at each end of the...

Page 34: ...n and fit of the coals may be finely adjusted to give the most pleasing and random appearance Warning Use only the coals supplied with the fire When replacing the coals remove the old coals and discar...

Page 35: ...ng or drinking USER REPLACEABLE PARTS The only user replaceable parts on this fire are the fuelbed components and coals or pebbles which may be replaced as described in the above section Replacement o...

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