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Flavel Castelle, Installation, Maintenance And User Instructions

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Flavel Castelle Installation, Maintenance And User Instructions Download Page 41

5.5

REMOVAL & RE-FITTING THE GLASS FASCIA

5.5.1

Fit the fascia as shown below in figure 10, and secure with 2 off screws

per side. Ensure the top edge of the fascia has hooked over the top

edge of the firebox.

Fig. 10

5.5.2

Fit the draught diverter cover as shown in section 5.6

41

2 off securing

screws per side

Summary of Contents for Castelle

Page 1: ...S FIRE Installation Maintenance User Instructions Hand these instructions to the user following installation Model No s FPCL RN is only for use on Natural Gas G20 at a supply pressure of 20 mbar in G...

Page 2: ...8 22 3 2 Fitting the fascia 23 3 3 Lighting the appliance 24 25 3 4 Checking for clearance of combustion 33 products 3 5 Removal re fitting the draught diverter cover 27 3 6 Removal re fitting the flu...

Page 3: ...50mm Height with fascia fitted 600mm Depth overall with fascia 223mm Depth from mounting face 75mm Gas Connection 8mm Compression Supplied with fire Efficiency Declaration The efficiency of this appli...

Page 4: ...1858 Clay Flue Blocks and Terminals 7 IS 813 1996 Domestic Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B Whe...

Page 5: ...ang over 150mm 1 5 FLUE CHIMNEY INSPECTION Before commencing installation a flue or chimney should be inspected to ensure that all the following conditions are satisfied 1 Check that the chimney flue...

Page 6: ...ce 1 6 FIRE PLACE OPENING AND CHIMNEY CATCHMENT SPACE The front opening of the fire place must be between 350mm and 400mm wide and between 490 and 500mm high If the opening exceeds these dimensions th...

Page 7: ...re 2 below for explanatory diagram Fig 2 1 7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND CONVENTIONAL BRICKBUILT CHIMNEYS This appliance is suitable for use in fireplaces fitted with an existi...

Page 8: ...en tested for use in a pre cast flue block complying with BS EN 1858 In accordance with BS EN 1858 pre cast flues built with directly plastered faces front or rear are not correctly installed as to en...

Page 9: ...s safety and in accordance with BS 5871 2 the fitting of a hearth panel or physical barrier should be carried out Should this advice not be followed however please give consideration to the safety of...

Page 10: ...re is operated The following are important warnings relating to this spillage monitoring system 1 11 1 The spillage monitoring system must not be adjusted by the installer 1 11 2 The spillage monitori...

Page 11: ...ys 175mm 7 inch diameter lined brick or stone flue insulated pre fabricated metal flue box to BS 715 BS EN 1856 2 or Pre Cast Flue to BS EN 1858 When installing into 125mm 5 inch diameter lined brick...

Page 12: ...Hole in the Wall Installations Fig 5 Conventional Installations 12 Min 350mm Max 400mm Min 490mm Max 500mm As per section 1 6 1 8 or 1 9 Min 350mm Max 400mm Min 490mm Max 500mm 70mm Minimum This will...

Page 13: ...packaging Remove the fuel bed set from the combustion chamber and store in a safe location Remove the firebox mounting plate from the rear face of the firebox assembly by unscrewing the 4 off M5 reta...

Page 14: ...ff holes are provided in the mounting plate to allow a variety of fixing positions and secure the firebox mounting plate to the fireplace opening Use a minimum of eight fixing points to ensure a satis...

Page 15: ...en lift the burner unit clear of the firebox Fig 8 2 3 8 With the burner removed from the firebox plan the routing of the gas supply pipe into the firebox See overpage section 2 3 9 for suggested pipe...

Page 16: ...e to the isolating inlet elbow using 8mm rigid tubing There must be no soldered joints within the firebox See figure 9 10 below for suggested pipe layouts Fig 9 Fig 10 Note Before breaking into the ga...

Page 17: ...the final gas connection thoroughly purge the gas supply pipework to remove all foreign matter otherwise serious damage may be caused to the gas control valve on the fire 2 4 GAS TIGHTNESS AND INLET P...

Page 18: ...and front ceramic fibre pieces as shown below in figure 12 Fig 12 18 NOTE The position of the fuel bed components are critical to the performance of the product Therefore please ensure that the fuel b...

Page 19: ...3 1 3 Place a single layer of bark chippings over the burner as shown below in figure 13 Fig 13 3 1 4 Fit the rear base log as shown below in figure 14 Fig 14 19 Rear log...

Page 20: ...3 1 5 Fit log A as shown below in figure 15 onto the rear log Fig 15 3 1 6 Fit log B as shown below in figure 16 onto the rear log Fig 16 20 Log A Log B...

Page 21: ...3 1 7 Fit log C as shown below in figure 17 onto the rear log Fig 17 3 1 8 Fit Log D as shown below in figure 18 using the cut out in Log C as a guide for placement Fig 18 21 Log C Log D...

Page 22: ...ervicing we recommend that you use a HEPA filtered vacuum to remove any dust accumulated in and around the appliance before and after working on the appliance When replacing these articles we recommen...

Page 23: ...igure 20 and secure with 2 off screws per side Ensure the top edge of the fascia has hooked over the top edge of the firebox Fig 20 3 2 2 Fit the draught diverter cover as supplied in the loose items...

Page 24: ...main valve knob to the OFF position 3 3 5 Press and hold the STAR button and UP button on the remote hand set simultaneously see figure 22 overpage for image of handset 3 3 6 The valve will then emit...

Page 25: ...n to the minimum level press the SMALL flame arrow on the handset twice If you wish to turn off the fire altogether press the STAR OFF button AFTER THE PILOT FLAME HAS BEEN EXTINGUISHED IF YOU WISH TO...

Page 26: ...he fire has cooled 3 4 4 If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected fro...

Page 27: ...FITTING THE DRAUGHT DIVERTER COVER 3 5 1 The draught diverter cover plate is supplied in the loose items pack 3 5 2 Position in the glass fascia assembly as shown below in figure 24 Fig 24 27 Draught...

Page 28: ...hen installing into 125mm 5 inch diameter lined brick or stone flue or insulated pre fabricated metal flue box to BS 715 BS EN 1856 2 and pre cast flues the restrictor baffle must not be fitted 3 5 2...

Page 29: ...y 4 1 1 Prepare work area lay down dust sheets etc 4 1 2 Firstly remove the glass fascia assembly by removing the 2 off screws at the L H R H sides and then lift the glass fascia assembly clear see se...

Page 30: ...etaining the pilot assembly Unscrew the thermocouple from the gas valve 4 3 4 Re assemble in reverse order Refit the fuel bed referring to section 3 1 for the correct layout The fascia can now be repl...

Page 31: ...from BFM Europe Ltd who may be contacted at the address shown below Complete log set B 167640 Rear log B 167650 Log A B 167660 Log B B 167670 Log C B 167680 Log D B 167690 Log E B 167700 L H ceramic f...

Page 32: ...of 150mm No purpose made additional ventilation is normally required for this appliance when installed in G B When installed I E please consult docu ment I S 813 1996 Domestic Gas Installation which i...

Page 33: ...er and that during the service the fire is removed from the fire opening and the chimney or flue visually checked for fallen debris or blockages which must be removed The chimney should also be checke...

Page 34: ...position 5 2 4 Switch the main valve knob to the OFF position 5 2 5 Press and hold the STAR button and UP button on the remote hand set simultaneously see figure 2 overpage for image of handset 5 2 6...

Page 35: ...RE LIGHT THE APPLIANCE YOU MUST WAIT AT LEAST THREE MINUTES BEFORE TRYING TO RE LIGHT THE FIRE 5 3 SPILLAGE MONITORING SYSTEM This appliance is fitted with a spillage monitoring system which shuts dow...

Page 36: ...4 1 Place the fuel bed front ceramic fibre as shown below in figure 1 Fig 1 5 4 2 Place the left hand and right hand front ceramic fibre pieces as shown below in figure 2 Fig 2 36 Front ceramic fibre...

Page 37: ...5 4 3 Place a single layer of bark chippings over the burner as shown below in figure 3 Fig 3 5 4 4 Fit the rear base log as shown below in figure 4 Fig 4 37 Rear log...

Page 38: ...5 4 5 Fit log A as shown below in figure 5 onto the rear log Fig 5 5 4 6 Fit log B as shown below in figure 6 onto the rear log Fig 6 38 Log A Log B...

Page 39: ...5 4 7 Fit log C as shown below in figure 7 onto the rear log Fig 7 5 4 8 Fit Log D as shown below in figure 8 using the cut out in Log C as a guide for placement Fig 8 39 Log C Log D...

Page 40: ...rvicing we recommend that you use a HEPA filtered vacuum to remove any dust accumulated in and around the appliance before and after working on the appliance When replacing these articles we recommend...

Page 41: ...fascia as shown below in figure 10 and secure with 2 off screws per side Ensure the top edge of the fascia has hooked over the top edge of the firebox Fig 10 5 5 2 Fit the draught diverter cover as s...

Page 42: ...rter cover plate can be removed for cleaning purposes or during routine removal replacement of the glass fasica assembly 5 6 2 Simply lift from the glass fascia assembly as shown below in figure 11 an...

Page 43: ...mplete and genuine replacement set and the fire must never be run with the wrong number or damaged logs The fuel bed must be carefully re assembled as stated in section 5 4 To clean the glass panel pl...

Page 44: ...rear cover of this book Complete log set B 167640 Rear log B 167650 Log A B 167660 Log B B 167670 Log C B 167680 Log D B 167690 Log E B 167700 L H ceramic front fibre B 160150 R H ceramic front fibre...

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