FlaktWoods AEROFOIL AXIAL FAN Safety Installation And Maintenance Instructions Download Page 8

Great care must be taken to ensure that the thread of cable glands, or conduit, matches its corresponding thread 

so that the entire installation achieves the level of protection required. Long cased, fully ducted fans fitted with 

ENV89 motors are not fitted with an external terminal box. The supply cable to the motor terminal box must be 

fed through the conduit hole in the fan duct and connected into the terminal box before the fan is fully installed 

(i.e. before the inlet and outlet ducts are fitted).

 

Any electrical control gear  (including the capacitor in the case of single-phase motors) must be located outside 

the hazardous area if it is not certified for use in that zone. The motor should not be allowed to become coated 

with dirt/dust, etc. which could restrict surface cooling and consequently raise the temperature of the motor 

carcase.

5.7 SWITCH ON

Before switching on, confirm that the electrical supply is fully compliant with the requirement of the motor as 

detailed on the motor nameplate, that the fan is correctly installed, all component parts and fixings are secure, 

safety guards are in place and no loose articles are present in the vicinity.

Immediately after switch-on check for the correct direction of rotation. If the rotation is incorrect interchange any 

two phases of the incoming supply at the motor terminal block, to rectify this for three phase motors. 

For single-phase motors, the motor winding leads should be interchanged at the motor terminal block. In the 

case of BT and CT motors, these are identified by black and red coloured wires. In the case of other motors these 

wires are labelled “U1” and “U2”. 

Check the assembly for smooth, low-vibration running, and check that the current consumption is within the full 

load current specified on the nameplate. The fan must not be switched on and off in a manner that could cause 

overheating of the motor or its wiring.

6. MAINTENANCE

ATTENTION!

No maintenance work should be attempted before switching off and completely isolating the fan 

assembly, its anti-condensation heater (If fitted), and its controls, from all electrical supplies and  

allowing the rotating parts of the fan to come to rest.

ATTENTION!

Before entering the area ensure that all fumes, dust, toxic emission, heat etc. have dispersed from the 

local environment, and the fan blades are not likely to windmill.

ATTENTION!

All lifting aids used during maintenance, and all lifting points utilised, should be adequately certified to 

carry the weight of the equipment being lifted. (See paragraph 4).

ATTENTION!

Always wear appropriate protective clothing (including hard hats, eye protectors and ear defenders) when 

working in the vicinity of the fan assembly.

Maintenance must be carried out on the fan assembly by appropriately qualified personnel using the correct tools 

and equipment. A regular routine maintenance schedule should be established, and a record kept. A list of 

suggested intervals are given in Table 1. 

Where the environment is particularly dirty, a reduction in the intervals may be necessary. Internal and external 

fan surfaces may be cleaned with low pressure clean water and non-abrasive additives. Direct application of 

water from any direction to the motor drain plugs must be avoided. 

After maintenance ensure that no loose articles are present in the vicinity of the fan, that all safety guards, 

chains or steel ropes, etc., are properly secured into their original location, and that any temporary device used 

to stop the fan blades windmilling has been removed.

6.1 FIXINGS

It is essential to ensure that all fixings on the fan assembly are secure. When examining and checking the 

security of fixings during routine maintenance (see Table 1 Items 10 and 11), those fixings that have locking 

devices fitted or are painted over, need not be disturbed if they can be seen to be secure. Any locking devices 

that are disturbed during maintenance must be discarded and replaced with new identical devices. 

5

Summary of Contents for AEROFOIL AXIAL FAN

Page 1: ...AEROFOIL AXIAL FLOW FANS SAFETY INSTALLATION AND MAINTENANCE INSTRUCTIONS PART NO 416421 AIR MOVEMENT FIRE SAFETY...

Page 2: ...OTECTION 5 2 BEARING TEMPERATURE VIBRATION LEVEL MONITORING SENSORS 5 3 ANTI CONDENSATION HEATER 5 4 EMERGENCY USE FANS 5 5 FANS WITH HAZARDOUS AREA MOTORS 5 6 SWITCH ON 5 7 MAINTENANCE 6 FIXINGS 6 1...

Page 3: ...TROLLER 5 WIRING DETAIL SINGLE PHASE WEG MOTORS 6 WIRING DETAIL THREE PHASE FANS WITH DUCT MOUNTED TERMINAL BOX 7 WIRING DETAIL THREE PHASE FANS USING TERMINAL BOX ON MOTOR 8 WIRING DETAIL THREE PHASE...

Page 4: ...entative together with full fan motor nameplate details Should a fan failure occur whilst the product is under warranty the Fl kt Woods service centre in Colchester should be contacted before any repa...

Page 5: ...fan nameplate For two stage contra rotating fans see Figure 1 Sharp bends in the ductwork close to the fan must be avoided Adequate room must be allowed round the fan for inspection and maintenance Th...

Page 6: ...ils of the wiring to the terminals of smaller fans Figure 2 shows the correct assembly sequence of terminal box parts and the torque to be applied It is essential that no lockwashers or nuts are place...

Page 7: ...ontactor is manually reset 5 3 BEARING TEMPERATURE AND VIBRATION MONITORING SENSORS Monitoring sensors if fitted in the fan system should be wired to automatically switch off the fan if a fault occurs...

Page 8: ...he motor or its wiring 6 MAINTENANCE ATTENTION No maintenance work should be attempted before switching off and completely isolating the fan assembly its anti condensation heater If fitted and its con...

Page 9: ...should be measured at 500V d c each month If the reading is less than ten megohms the motor should be dried in a warm airflow typically 40 C and re checked before running the motor The fan should be o...

Page 10: ...s than ten meghoms a break down in the motor winding insulation could be the reason and a motor rewind overhaul may be necessary Ensure that there is no smell of burnt insulation in the vicinity of th...

Page 11: ...here no relevant harmonized standards exists Woods fans are driven by AC induction motors which are inherently compliant if supplied with a truly sinusoidal AC supply Where the fan motor is supplied v...

Page 12: ...retaining plate Replace the 130mm Duramid seal if it is damaged 9 Examine the clearance between the fan impeller blade tips and the fan duct Check the angle and the security of the impeller blades Ens...

Page 13: ...pply to Series 33 Bifurcated JM fans 10 FIGURE 1 FIGURE 2 A STANDARD TWO STAGE CONTRA ROTATING AXIAL FAN COMPRISES A FORM A RIGHT HAND FAN FOLLOWED BY A FORM B LEFT HAND FAN This does not apply to ide...

Page 14: ...D1705 CD1706 CONTROLLER CONTROLLER CONTROLLER CONTROLLER FAN FAN FAN FAN CD1709 CD1708 PN 502271 PN 502260 PN 502273 PN 502261 1 PHASE 1 PHASE 1 PHASE 1 PHASE SPEED CONTROL WARNING SPEED CONTROL WARNI...

Page 15: ...SE WEG MOTORS CD2426 FAN CD1653 CD1654 CD1656 CD1655 CONTROLLER CONTROLLER CONTROLLER CONTROLLER 1 PHASE 1 PHASE 1 PHASE 1 PHASE FAN FAN FAN WIRING DETAIL SINGLE PHASE DIRECT DRIVE MOTOR WITH SPEED CO...

Page 16: ...W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 PN 83771 PN 83772 CD 1344 1 PN 407941 CD 1559 WIRING DETAIL THREE PHASE FANS WITH DUCT MOUNTED TERMINAL BO...

Page 17: ...PHASE 3 PHASE 3 PHASE CD1683 PN 502333 PN 502334 WIRING DETAIL THREE PHASE FANS USING TERMINAL BOX ON MOTOR CD1546 CD1547 CD1550 CD1545 WIRING DETAIL THREE PHASE MOTOR WITH ISOLATOR FITTED 14 U1 V1 W1...

Page 18: ...57 U1 V1 W1 V2 U2 W2 3 PHASE 3 PHASE WIRING DETAIL THREE PHASE DIRECT DRIVE MOTOR WITH ELECTRONIC TYPE SPEED CONTROLLER U1 V1 W1 V2 U2 W2 3 PHASE 3 PHASE CD1659 CD1660 U1 V1 W1 V2 U2 W2 3 PHASE CD1660...

Page 19: ...DRAWING OF TORQUE SETTINGS FOR FIXINGS FIGURE 13 16...

Page 20: ...fety With market presence in 65 countries we are in a unique position to be a local supplier and an international partner in our customer s projects Our product brands such as SEMCO eQ eQ Prime JM Aer...

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