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Type R622

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gas.  To avoid such injury and damage, 
install the regulator in a safe location.

a  regulator may vent some gas to the 

atmosphere in hazardous or flammable 

gas service, vented gas might accumulate 
and cause personal injury, death or 

property damage due to fire or explosion.  

Vent a regulator in hazardous gas service 
to a remote, safe location away from 
air intakes or any hazardous location.  
The vent line must be protected against 
condensation or clogging.

Before installing the regulator, check for damage 
which might have occurred in shipment.  Also check 
for dirt or foreign matter which may have accumulated 
in the regulator body or in the pipeline.  Apply pipe 
compound to the external threads of the pipeline and 

install the regulator so that the flow is in the direction 

of the arrow cast on the side of the body.  The 
diaphragm actuator assembly can be rotated to any 
position relative to the body, in 90° increments.

Do not install the regulator in a location where there 
can be excessive water accumulation, such as directly 
beneath a downspout or in an undrained pit.

To obtain the maximum flow capacities or other 

performance characteristics, the length of pipe from the 

regulator outlet to the meter—or for the first 18-inches 

(457 mm), whichever is closer—should have no bends 
and should be the same size as the regulator outlet. 
Replace the regulator if water gets into the spring case 
or the lower casing of the regulator.

Type R622 regulators have a spring case vent  
(3/4 NPT) which is screened to prevent insects or 
foreign material from entering.

CaUTiOn

You are advised to use new vent piping 
because defective threads on the relief 
vent piping may interfere with the venting 
assembly if the piping obstructs the 

movement of the vent flapper.

On indoor installations, the vent should be piped 
outside the building, see Figure 3.  Remove the screen 
from the regulator vent connection and connect vent 
piping from that connection to the outdoors.  Vent 
piping should be as large in diameter as practical, be 
as short as possible, and have a minimum number 
of bends and elbows.  Install a weather and insect 
resistant vent assembly on the outside end of the 
pipe, such as a Type Y602.  The same installation 

Figure 3.  Typical Vent Line Installation

precautions apply to vent assemblies as the integral 
regulator vents described previously.

A program of regular inspection of the vent opening 
should be established to see that it has not become 
plugged by foreign material.  On some installations, 
such as in areas of heavy snowfall, it may be 
necessary to install the regulator beneath a protective 
hood.  If other protection is provided from the elements, 

the vent should be pointing or sloping down sufficiently 

to allow any condensate to drain.  Also check the 
regulator periodically for external or internal corrosion.

Overpressure Protection

!

WaRning

Some type of overpressure protection 
is needed if actual inlet pressure can 
exceed the outlet pressure rating. 
Overpressuring any portion of this 
equipment above the limits given in the 

Specification section and table 1 may 

cause damage to regulator parts, leaks 
in the regulator, or personal injury due to 
bursting of pressure-containing parts or 
explosion of accumulated gas.

Type R622 regulators provide internal relief that limits 
the total outlet pressure build-up over setpoint.  This 
internal relief may be adequate for most application, 
if not, provide additional pressure relief or a pressure-
limiting device downstream.  Regulators should be 
inspected for damage after any overpressure condition.

TO aPPLianCE

VEnT LinE

VEnT aSSEMBLY

BaSEMEnT

B2497

Summary of Contents for R622

Page 1: ...aving Jurisdiction The installation in most states must comply with NFPA 58 standard If the regulator vents gas or a leak develops in the system service to the unit may be required Failure to correct trouble could result in a hazardous condition Call a gas service person to service the unit Only a qualified person must install or service the regulator Introduction Scope of the Manual This manual p...

Page 2: ...Start to Discharge is 8 to 22 inches w c 20 to 55 mbar for setpoints from 1 8 to 20 inches w c 4 to 50 mbar Start to Discharge is 140 to 200 over setpoint from 20 inches w c to 2 2 psig 50 to 152 mbar Spring Case Vent Connection 3 4 NPT with removable screen Maximum Temperature Capabilities 1 20 to 160 F 29 to 71 C Approximate Weight 2 35 pounds 1 kg Table 1 Outlet Pressure Ranges outlet pressure ...

Page 3: ...eases Spring force pushes the pusher post assembly downward and the valve disk moves away from the orifice Type R622 regulators include an internal relief valve used to help minimize overpressure Any outlet pressure above the start to discharge point of the non adjustable relief spring moves the diaphragm off of the relief seat allowing excess pressure to discharge through the vent Installation Wa...

Page 4: ...if the piping obstructs the movement of the vent flapper On indoor installations the vent should be piped outside the building see Figure 3 Remove the screen from the regulator vent connection and connect vent piping from that connection to the outdoors Vent piping should be as large in diameter as practical be as short as possible and have a minimum number of bends and elbows Install a weather an...

Page 5: ...re condition on the regulator diaphragm Installation arrangements may vary but in any installation it is important that the valves be opened or closed slowly These steps apply to the typical installation 1 Slowly close the downstream shutoff valve 2 Slowly close the upstream shutoff valve 3 Open vent valves downstream of the regulator 4 Open vent valves upstream of the regulator Maintenance Warnin...

Page 6: ...293T0022 3 Inlet Fitting Aluminum T21176T0BK2 4 Machine Screw Carbon Steel 12 required T13526T0012 5 O Ring Nitrile NBR T14431T0012 13 Inlet Screen 18 8 Stainless steel T14436T0012 16 Relief Spring 302 Stainless steel T13612T0012 17 Diaphragm T21163T0012 18 Pusher Post Acetal T40653T0012 19 Lower Spring Seat Zinc plated steel T14396T0012 20 Relief Spring Retainer 18 8 Stainless steel T13613T0012 2...

Page 7: ...igure 4 Vent Location Position 1 Vent over inlet Position 2 Position 4 Position 3 Vent over outlet 38 13 4 24 33 28 29 30 27 18 1 4 17 19 16 20 22 23 31 25 26 5 3 Figure 5 Type R622 Regulator Assembly T80577 T80577 ...

Page 8: ...aser Emerson Process Management Regulator Technologies Inc 2004 2009 All Rights Reserved Industrial Regulators Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75069 1872 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai China 201206 Tel 86 21 2892 9000 Europe Bologna Italy 40013 Tel 39 051 4190611 Middle East and Africa Dubai United Arab ...

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