13
Assembly
Steering
Column
Handlebar
Neck
Rib
Groove
Sound
Box
Handlebar
Housing -
Bottom Half
• Slide the bottom half of the handlebar housing onto the
end of the steering column. Make sure the rim on the
bottom of the handlebar housing fits into the hole in the
vehicle body.
• Slide the handlebar, neck side down, onto the end of the
steering column. Make sure the handlebar arms fit into
the grooves in the handlebar housing and that the
soundbox fits over the rib.
16
Handlebar
Steering
Column
Handlebar
Housing -
Bottom Half
Cap Nut
Helpful Hint: You may want the help of another adult to
support the steering column near the steering linkage
while assembling the handlebar to the vehicle body.
• Push firmly on the handlebar to make sure that the
bottom half of the handlebar housing and the handlebar
are fully seated on the vehicle body.
• Slide a washer onto the steering column.
• Fit a cap nut on the end of the steering column.
• Tap the cap nut with a hammer to secure it on the end of
the steering column.
• Pull up on the handlebar to make sure the assembly
is secure.
Washer
17
• Fit the top half of the handlebar housing onto the bottom
half of the handlebar housing.
• Insert three #8 x
3
/
4
" screws through the holes in the top
half of the handlebar housing and tighten the screws with
a Phillips screwdriver. Do not over-tighten.
Handlebar
Housing -
Top Half
18
