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Battery Charging

E

Important Notes

• Your new batteries must be charged for at least 

18 hours before you use them in your vehicle for 
the first time.

• We recommend that you start charging your batteries

before beginning assembly of your new vehicle.

• The batteries must be upright while charging.

• The charger is not a toy.

• Do not short circuit the batteries.

• You do not need to remove the batteries from your 

vehicle to recharge them.

• Before charging the batteries, examine the battery cases

for cracks and other damage which may cause sulfuric
acid (electrolyte) to leak during the charging process. If
damage is detected, do not charge the batteries or use
them in your vehicle. Battery acid is very corrosive and
can cause severe damage to surfaces it contacts.

• Do not charge the battery on a surface (such as kitchen

countertops) which could be damaged by the acid
contained inside the battery. Take precautions to protect
the surface on which you charge your batteries.

• Use only a Power Wheels

®

12 volt charger with 

A-style connector (120 VAC 60 Hz 28W with an output of
12 VDC 1200mA) to charge your Power Wheels

®

6 volt batteries.

• When replacing the 6 volt batteries, use only Power

Wheels

®

6 volt batteries with A-style connectors and

built-in thermal fuses. Power Wheels

®

6 volt batteries

with external thermal fuses will not fit in the battery
compartment of this vehicle.

About Thermal  Fuses

Your Power Wheels 6 volt batteries are equipped with
built-in thermal fuses. The thermal fuses are self-resetting
safety devices which automatically “trip” and shut down
operation of the vehicle if the vehicle is overloaded or the
driving conditions too severe. Once a fuse has “tripped”,
it will automatically reset itself after approximately 25
seconds and allow the vehicle to resume normal
operations. To avoid repeated automatic shutdowns, 
do not overload the vehicle by exceeding the 65 lbs.
maximum weight capacity or by towing anything behind
the vehicle. Avoid severe driving conditions, such as
driving up slopes or running into fixed objects, which 
can cause the wheels to stop spinning while power is still
being supplied to the motors and make sure your child
stops the vehicle before switching speeds or direction.

If a thermal fuse in a battery continually trips under
normal driving conditions, please contact your local Power
Wheels

®

Authorized Service Center. For the location of the

Authorized Service Center nearest to you, see page 32,
or visit www.powerwheels.com.

9

CAUTION

Use the charger in dry locations only.

WARNING

• Batteries can fall out and injure a 

child if vehicle tips over. Always use
battery clamp.

PREVENT FIRE

- Never modify the electrical system.

Alterations could cause a fire resulting
in serious injury and could also ruin the 
electrical system.

- Use of the wrong type battery or 

charger could cause a fire or explosion
resulting in serious injury.

- Use of Power Wheels

®

components in

products other than Power Wheels

®

vehicles could cause overheating, 
fire or explosion.

• The battery must be handled by adults

only. The battery is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injury.

• Never allow children to charge the battery.

Battery charging must be done by adults
only. A child could be injured by the 
electricity involved in charging the battery.

• Never lift or carry the battery by the wires

or connector. This can damage the battery
and possibly cause a fire resulting in 
serious injury. Lift and carry the battery 
by the case only.

• Read the safety instructions on 

the battery.

• Examine the battery, charger and their

connectors for excessive wear or damage
each time you charge the battery. If
damage or excessive wear is detected, do
not use the charger or the battery until you
have replaced the worn or damaged part.

ELECTRICAL HAZARD

74370a-0920.qrk  5/21/01 2:06 PM  Page 9

Summary of Contents for HARLEY-DAVIDSON Motorcycle 74370

Page 1: ...del 74370 Product features may vary from the picture above Please read this manual and save it with your original sales receipt Tools needed for assembly Phillips Screwdriver Hammer and Safety Scissor...

Page 2: ...s is a normal occurrence and is not cause for alarm The vehicle will not tip The rear wheel is designed to act as a stabilizer by restricting front wheel lift preventing the vehicle from tipping To pr...

Page 3: ...components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is heavy and contains sulfuric acid electrolyt...

Page 4: ...he store Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded Metal parts have been coated with a lubricant to pro...

Page 5: ...rts Saddlebag 2 Soundbox Fork Cover Battery Clamp Gas Tank Seat Front Fork Headlight Front Half Headlight Rear Half Right Outer Half Left Outer Half Right Inner Half Left Inner Half 74370a 0920 qrk 5...

Page 6: ...Parts Shock Set 2 Inner Half Outer Half Handlebar Set Left Right 6 Taillight Cover Taillight Fender Tip Right Mirror Housing Mirror Lens 2 Mirror Clamp 2 Left Mirror Housing 74370a 0920 qrk 5 21 01 2...

Page 7: ...d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E 7 Axle Bushing 2 Parts All Shown Actual Size 354 Small Diameter Cap Nut 2 437 Large Diameter Cap Nut 4 For you...

Page 8: ...nd Bushing 2 22 Steering Stop 23 Fork Axle 24 Fork Cover 25 Fender 26 Shock Inner Half 2 27 Shock Outer Half 2 28 12 Volt Charger 29 354 Cap Nut 2 30 437 Cap Nut 4 31 Battery Clamp 32 Fender Tip 33 Le...

Page 9: ...shutdowns do not overload the vehicle by exceeding the 65 lbs maximum weight capacity or by towing anything behind the vehicle Avoid severe driving conditions such as driving up slopes or running int...

Page 10: ...Connector 2 Plug the charger and battery connectors together Push firmly to snap the two connectors together Incorrect Correct A Style Charger Connector GAP NO GAP Plug the charger into a standard 12...

Page 11: ...he outside of the rear fender as shown Make sure the holes in the rear fender and taillight are aligned Square Opening High Speed Hook Up Taillight Cover Taillight Motor Harness Connectors Vehicle Fra...

Page 12: ...o motor harness connectors see inset Motor Harness Connectors Narrow Rectangular Opening 5 Motor Harness Connectors Retainer Tabs Top View Fit the tabs on the left footboard into the slots in the left...

Page 13: ...eel on the right side of the vehicle Make sure the peg on the inner exhaust pipe fits into the hole in the vehicle body TM 8 Vehicle Frame Right Side Stabilizer Wheel Vehicle Body Hole Right Exhaust P...

Page 14: ...e your hands are clean Apply labels to both sides of each wheel as shown in the illustration IMPORTANT Labels 1 and 2 are designed to slightly overlap and labels 3 and 4 are designed to slightly overl...

Page 15: ...inserts through holes in the saddlebag and vehicle body and then attaches to the vehicle frame Make sure all the screw holes are aligned 18Saddlebag Tab Notch 19 Back View 15 437 Large Diameter Cap N...

Page 16: ...adlight Assembly Front Fork Position the headlight assembly lens side down on a flat surface Fit the front fork onto the back of the headlight assem bly as shown Fit the two halves of the headlight as...

Page 17: ...ight Handlebar 17 Fit a handgrip on the end of each handlebar Note the R right and L left markings on the handlebars Note If it is difficult to slide the handgrips onto the handlebars moisten the insi...

Page 18: ...0 Assembly Hex Bushings 18 28 Using safety scissors separate the shock set pieces from the plastic connectors Dispose of the plastic connectors properly Fit and hold an inner and outer shock half toge...

Page 19: ...s may explode or leak Never short circuit the battery terminals Non rechargeable batteries are not to be recharged Only batteries of the same or equivalent type as recommended in these instructions ar...

Page 20: ...in each side of the gas tank and into the vehicle frame Tighten the screws with a Phillips screwdriver Do not over tighten Gas Tank Vehicle Frame 35 TM Balance the sound box on the vehicle body The sp...

Page 21: ...4 screws through the back of the mirror housing and into the mirror clamp Using a Phillips screwdriver tighten the screws to hold the mirror housing upright Do not over tighten Repeat this procedure t...

Page 22: ...exactly as shown in the illustrations For best results avoid repositioning a label once it has been applied to the vehicle After applying a label rub the label firmly with a clean dry cloth to make s...

Page 23: ...TM Label Decoration 5 TM 4 23 Left Side Right Side 32 7 23 23 25 24 24 30 31 6 29 20 20 21 28 23 24 23 24 10 32 28 20 21 20 29 74370a 0920 qrk 5 21 01 2 06 PM Page 23...

Page 24: ...uctions may damage your batteries and will void your warranty 1 TM Place the Power Wheels 6 volt batteries upright in the battery compartment Make sure that the battery connectors extend toward the le...

Page 25: ...Power Wheels batteries are sealed lead acid batteries They must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or...

Page 26: ...ve an accident Operate the vehicle only in the daytime or a well lit area 7 Do not allow your child to drive on sloped or inclined surfaces Restrict your child s driving to generally level ground ONLY...

Page 27: ...w quickly to turn the handlebar when driving in reverse How to Operate Your Vehicle L As assembled your vehicle is ready to roll in low speed 21 2 mph maximum When your child is ready to drive the veh...

Page 28: ...S FOR BREACH OF WARRANTY SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION SO THIS LIMITATION MAY NOT APPLY TO YOU Should you need service or assistance with your vehicle during the warranty period...

Page 29: ...ch can cause the wheels to stop spinning while power is still being supplied to the motors If a thermal fuse continually trips contact your local Power Wheels authorized service center Loose wire or l...

Page 30: ...ing contact your local Power Wheels authorized service center They can test your batteries for you Batteries are old and will not Even with proper care a rechargeable battery does not accept full char...

Page 31: ...for diagnosis and repair When the foot pedal is pressed Loose wire or connector Check all wires around the motors and all connectors the vehicle won t run without to make sure they are tight a push De...

Page 32: ...alm Beach Vacuum Inc 1865 W Woolbright Road 33425 561 243 9999 CALLAHAN Arc Electronic Repair 951 Blackhills Dr Suite D 32011 904 879 3556 CAPE CORAL Family Hardware Do It Express 622 SE 47th Terrace...

Page 33: ...n Co Inc 28650 Point Lookout Rd 20656 301 475 8298 MASSACHUSETTS BOSTON MEDFIELD Wills Hardware 5 Janes Avenue 02052 508 359 4381 LOWELL Lowell Appliance Service Center Inc 564 Dutton Street 01854 508...

Page 34: ...800 826 9663 MANSFIELD Boliantz Hardware 860 Ashland Road 44905 419 589 5467 PORTSMOUTH Market St Hardware Toy Town 217 Market Street 45662 740 456 5704 TOLEDO Broadway Sales and Appliance Repair 162...

Page 35: ...Inc 3502 Jefferson Davis Highway 23234 804 233 6726 ROANOKE Commonwealth Shaver Appliance Service 5524 Williamson Road NW 24012 540 366 6038 SOUTH BOSTON South Boston True Value 307 Broad Street 24592...

Page 36: ...c East Aurora New York 14052 U S A 2001 Mattel Inc All Rights Reserved IMPORTANT DO NOT Return your Vehicle to the Store DO NOT use this vehicle for the first time until you have charged the batteries...

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