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Problems and Solutions Guide

IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions
Guide below. If you still experience a problem, please contact Power Wheels

®

Consumer Affairs, toll-

free at 1-800-348-0751 between 8 AM and 5 PM (EST) Monday through Friday. Or, contact your local
Power Wheels

®

authorized service center. For the location nearest you, please refer to the Authorized

Service Center list beginning on page 32.

M

Problem

Possible Cause

Solution

Vehicle does not run

Undercharged battery

Charge the battery. A new battery should have been 
charged for at least 18 hours before using the vehicle forthe
first time. After first-time use, recharge the battery for at
least 14 hours after each use. Never charge the battery 
longer than 30 hours. 

Check all connectors. Make sure the charger connector is
plugged into the battery, and that the charger is plugged
into the wall.

Make sure power flow to the wall outlet is “ON”. 

Charger is not working

There is no sure way to tell if your charger is working unless 
you have a volt meter. If you suspect there is a problem with
your charger, contact your local Power Wheels

®

authorized 

service center. They can test your charger for you.

Tripped thermal fuse

Each Power Wheels

®

12 volt battery has a built-in thermal

fuse. A thermal fuse may “trip” and shut down operation of
the vehicle if the vehicle is overloaded or the driving
conditions too severe. The fuse will automatically reset itself
after approximately 25 seconds, allowing the vehicle to
resume normal operation. To avoid repeated automatic
shutdowns, do not overload the vehicle by exceeding the
130 lb. maximum weight capacity or by towing anything
behind the vehicle. Avoid severe driving up very steep hills
or running into fixed objects, which can cause the wheels to
stop spinning while power is still being supplied to the
motors. If a thermal fuse continually trips, contact your local
Power Wheels

®

authorized service center.

Loose wire or loose connectors

Check all wires and connectors. Make sure the motor
harness connector is plugged into the battery, and that
there are no loose wires around the motors.

Dead battery

If your battery is old or if you have not followed Battery
Care instructions, your battery may be dead. If you are
unsure whether or not the battery is dead, you can have 
it tested at your local Power Wheels

®

authorized 

service center.

Electrical switch damage

The electrical switches can become corroded due to
exposure to water or moisture, or can jam due to loose dirt,
sand or gravel. Contact your local Power Wheels

®

authorized service center for diagnosis and repair. 

Motor damage

Contact your local Power Wheels

®

authorized service center

for diagnosis and repair.

Summary of Contents for BARBIE 78477

Page 1: ...8477 Tools needed for assembly Phillips Screwdriver Hammer and Safety Scissors not included Use only with a Power Wheels 12 Volt Battery and Power Wheels Type 12V Charger both included Requires four L...

Page 2: ...s To prevent damaging the motors and gears do not tow anything behind the vehicle or overload it Do not exceed the maximum weight capacity of 130 lb 60 kg For safety reasons your vehicle has been pre...

Page 3: ...s vehicle or its electrical system in any way Alterations could cause a fire resulting in injury and could also ruin the electrical system Use of the wrong type battery or charger could cause a fire o...

Page 4: ...rded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Gas Cap Short Seat Belt Strap 2 Taillight Hous...

Page 5: ...teering Wheel Cap Knob Plate Hood Latch 2 Dash Knob 2 Rear Bumper Key Assembly Not Shown Label Sheet Literature Bag Steering Column Cap Nut 3 Dash Hood Seat Steering Wheel Brushguard Spacer Tube 2 Bru...

Page 6: ...py Water Jug Water Jug Holder Right Sidepipe Left Sidepipe Parts Sport Bar Sport Bar Support 2 Sport Bar Bracket Set Windshield Frame Front Windshield Frame Back Windshield Bracket 2 Windshield Hinge...

Page 7: ...asher 2 Microphone These components are found in the Lights and Siren Box 8 x 1 Screw 14 10 x 1 Screw 4 6 x 11 2 Screw 4 All Screws Shown Actual Size 11 2 x 1 4 Machine Screw 2 10 x 1 2 Screw 2 8 x4 S...

Page 8: ...3 4 6 5 10 18 17 19 15 15 47 47 28 49 10 20 21 3 31 31 30 25 27 38 26 41 50 7 13 50 34 14 40 39 13 13 12 8 43 44 9 46 48 48 16 11 45 42 33 32 33 10 29 24 37 23 22 36 33 32 35 10 10 10 8 Parts Diagram...

Page 9: ...t Belt Strap 1 24 Short Seat Belt Strap 2 25 Headlight Lens 2 26 Lens Guard 2 27 Hood 1 28 Windshield Frame Front 1 29 Windshield Bracket 2 30 Sport Bar 1 31 Sport Bar Support 2 32 Sport Bar Bracket 2...

Page 10: ...Alterations could cause a fire resulting in injury and could also ruin the electrical system 10 About Thermal Fuses Your Power Wheels 12 volt battery is equipped with a built in thermal fuse The ther...

Page 11: ...1 Battery Charger Connector 11 Important Notes Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time You do not need to remove the battery from yo...

Page 12: ...ghten the screws with a Phillips screwdriver Do not over tighten Assembly Do not omit any steps Please set aside at least 45 minutes for assembly F 3 12 2 1 1 1 2 2 2 1 Turn the vehicle body upside do...

Page 13: ...remove any excess lubricant Turn the vehicle body on its side Insert the straight end of the steering column up through the two holes in the vehicle body and out through the hole in the dash 13 Microp...

Page 14: ...screws with a Phillips screwdriver Do not over tighten Headlight Lens Wide Notch Wide Tab Lens Guard Assembly 10 11 Steering Wheel Steering Wheel Cap Fit the wide notch in the side of a headlight len...

Page 15: ...crews with a Phillips screwdriver Do not over tighten Repeat this procedure to assemble the other windshield bracket to the vehicle body Windshield Brackets 16 Align the slots in the front half of the...

Page 16: ...ot mix different types of batteries alkaline standard carbon zinc or rechargeable nickel cadmium Remove the batteries during long periods of non use Always remove exhausted batteries from the product...

Page 17: ...cord retainer Discard the backing Apply the cord retainer to the back of the dash Fit the lights and siren cord into the clip on the cord retainer Close the hood Assembly 17 Lights and Siren Speaker...

Page 18: ...n the vehicle body Push down firmly on the seat back 3 2 1 Seat Tabs Seat Back Tabs Slot 1 2 3 PUSH HERE 28 8 x 1 Screw Insert a 8 x 1 screw into the rear of seat as shown Tighten the screw with a Phi...

Page 19: ...t the ring on the sport bar support against the end of the sport bar bracket Fold the sport bar bracket over the sport bar to close it around the sport bar and sport bar support Sport Bar Bracket Tunn...

Page 20: ...le Rear Bumper Lower Rail 36 34 Align the tabs on the inside of a light cover with the slots in one of the light housings on the KCTM light rack Push firmly on the light cover to snap it to the light...

Page 21: ...through the water jug holder and into the vehicle body Tighten the screw with a Phillips screwdriver Do not over tighten Place the water jug in the water jug holder Note Before use thoroughly wash al...

Page 22: ...abel is adhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles One time assembly is now complete IMPORTANT NOTES Please carefully read the owne...

Page 23: ...It is easier to install the battery before assembling the hood to your vehicle If you have already assembled the hood to your vehicle you may want to remove it to install the battery 1 2 3 Lift the h...

Page 24: ...condition will ruin it Do not store the battery in temperatures above 75 F or below 10 F Prevent the battery from moving freely inside the battery compartment Always use the battery retainer to secur...

Page 25: ...ildren s skill level and ability to drive this vehicle safely Children are not always able to recognize or anticipate hazards even when they have been taught about them There is no acceptable substitu...

Page 26: ...everse Once your child is completely comfortable with operating the vehicle in the forward mode introduce reverse To Back Up Make sure the shifter is in the reverse position 1 To Back Up 3 1 2 3 1 2 A...

Page 27: ...e page 32 for the list of authorized service centers or call 1 800 348 0751 for the location of the authorized service center nearest you Disconnecting the High Speed Lock Out How to Operate Your Vehi...

Page 28: ...battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automatically reset...

Page 29: ...rs Check all wires and connectors Make sure the charger connector is plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged ba...

Page 30: ...tle inclines or slopes of 10 or less Vehicle runs in low speed but High speed lock out not disconnected The vehicle was pre set to run only in low speed does not run in high speed To allow the vehicle...

Page 31: ...er for diagnosis and repair Loud clacking or grinding Broken gears Contact your local Power Wheels authorized service noise from a motor gearbox center for diagnosis and repair Lights and siren not wo...

Page 32: ...33 E 5th Street 85711 520 325 3988 ARKANSAS FT SMITH Bromley Appliance Service 614 North 10th Street 72901 501 782 9646 JONESBORO Jonesboro Sewing Vac 1420 South Caraway Road 72401 870 931 9600 800 53...

Page 33: ...Service 7411 N Milwaukee Ave 60714 847 647 8250 800 572 6826 PEORIA Rexx Battery Specialists 3033 North University 61604 309 687 3564 ROCKFORD Sun Appliance Sales Service 3112 N Rockton Avenue 61103 8...

Page 34: ...8 3800 TOMS RIVER South Jersey TV Service 1171 Fischer Road 08753 732 506 9400 TRENTON Tattersall Inc 5459 309 N Willow Street 08618 609 393 4293 NEW MEXICO ALBUQUERQUE Appliance Service Center 5505 S...

Page 35: ...Service Inc 906 Georgia 79102 806 373 8812 AUSTIN Harrell Supply and Service Inc 5435 Burnet Road 78756 512 451 6464 800 332 7250 AUSTIN Harrell Supply and Service Inc 1409 West Oltorf 78704 512 442...

Page 36: ...Not Return Your Vehicle to the Store If you are missing parts or need assistance please call us toll free Power Wheels Consumer Affairs 1 800 348 0751 8 AM 5 PM EST Monday through Friday Over 400 Auth...

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