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This boat contains a starter repair kit that includes equipment for basic repair. Here is a list of items (not included) which you 
should strongly consider keeping with your repair kit at all times. 
•  *1/4 pint Stabond 2-part adhesive
•  Scissors or knife 
•  Small paintbrush
•  Roller
•  Rag
•  Duct tape
•  Old toothbrush
•  Popsicle stick
•  Standard Screwdriver
•  Extra AIREcell is the ultimate extended trip repair item
(*It’s recommended to replace the glue every year or after use.)

1.  Valve does not retain air when pump is removed.

•  Clear any debris that might be preventing the valve from sealing. This can be accomplished by either pumping quick 

bursts of air into the valve or removing the core valve assembly and cleaning the valve with a cotton swab and 
denatured alcohol.

•  Make sure that the core valve assembly is tight. Tighten valve if necessary.

2.    Tube becomes soft after inflation process.

•  Determine which air chamber is soft. Make sure the valve is functioning correctly, with no signs of leaking.
•  Thermal contraction is normal, be sure to top off the float tube after sitting in cold water.
•  Find the hole in the AIREcell and patch with the Tear Aid patch.

3.    Tube is puckered or shows a void when inflated.

•  The AIREcell might be misaligned. Deflate the tube(s) and as they are brought back up to pressure, manipulate the 

tube(s) to free the AIREcell as it inflates. If this does not fix the problem, deflate the boat, open the zipper and adjust 
the AIREcell.

4.    Zipper is difficult to operate.

•  Use a combination of soap, water and an old toothbrush to clean and clear the zipper of debris.

5.    Tear Aid patch does not stick to AIREcell.
•  Make sure the area to be patched is dry and clean. Use the alcohol pad to prep the area.

Items Needed: 

Rag
Type B adhesive patch
Alcohol prep pad
Tear Aid instruction sheet

1.  For most repairs, the airecell does not need to be removed completely. 
2.  Locate the hole in the boat and access that area of the airecell and outer skin by opening the zipper.
3.  Using a rag, dry the area to be worked on.
4.  Clean the area with alcohol prep pad and let the area air dry.
5.  Peel backing paper off Type B adhesive patch and apply patch over punctured area. (See Tear Aid instruction sheet for more 

details.)

6.  Press and rub patch so that the patch seals completely, without bubbles.

Basic Troubleshooting

Recommended Items for Repair Kit

Type B Adhesive Patch Repair

Summary of Contents for 5 MAX

Page 1: ...mperature and elevation may cause the air inside the Fish Cat 5 Max to expand which could cause a tube to burst Always release some air when these conditions occur Never leave your boat sitting in direct sunlight when it is out of the water This owner s manual will help you with initial set up of your new float tube provide basic safety information and maintenance tips and cover simple field repai...

Page 2: ...ing parts 1 Fish Cat 5 Max 1 LCS Apron Inflation Pump Repair kit 2 Gray PVC 1 Gray pack cloth 1 Vinyl 2 Alcohol prep pads 3 Type B tear aid patches 1 Vinyl valve adapter 1 Boston valve adapter 1 Sandpaper Items needed for assembly NOT included ...

Page 3: ...ur thumb at the center of the tube when you can deflect about 3 4 from the top surface of the tube it will be close to 2 0 psi 4 The air chambers should be evenly inflated to prevent disfiguration of the float tube 5 Cap the valves 1 Clip the seat straps to the side release buckles on the float tube 2 Tighten the straps through the ladder lock buckle in the back of the seat 3 Adjust the seat strap...

Page 4: ... on the Fish Cat 5 Max The rear apron stay pocket is located 5 from the front edge of the seat 2 Once seated in the Fish Cat5 Max insert right side of apron stays 3 The apron stays come extra long trim stays so the Stripping Apron is 2 above your thighs 1 To deflate the Fish Cat 5 Max loosen the core assembly of the Boston valve ...

Page 5: ...rp objects are removed because more boats are damaged in transport than on the water Valve caps should always be in place whenever transporting an inflated boat Your float tube is constructed with high quality materials and superior workmanship however as with all outdoor equipment proper cleaning and maintenance will extend the use of the product and allow it to perform better Most damaging to yo...

Page 6: ...nd the hole in the AIREcell and patch with the Tear Aid patch 3 Tube is puckered or shows a void when inflated The AIREcell might be misaligned Deflate the tube s and as they are brought back up to pressure manipulate the tube s to free the AIREcell as it inflates If this does not fix the problem deflate the boat open the zipper and adjust the AIREcell 4 Zipper is difficult to operate Use a combin...

Page 7: ...83642 info outcastboats com 5 YEAR LIMITED WARRANTY What this Warranty Covers The Five 5 year limited warranty covers retail purchases against manufacturing defects in materials and workmanship This warranty covers the tubes D ring patches AIREcells valves and zippers to be functional and water worthy What this Warranty Does Not Cover The 5 year limited warranty does not cover the frame damage cau...

Page 8: ...Thank you for choosing Outcast and Fish Cat products ...

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