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Fischer Panda 0014668, Manual

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Fischer Panda 0014668 Manual Download Page 71

Maintenance Instructions

23.3.18

Kapitel/Chapter 6: Maintenance Instructions   -   Seite/Page 71

Observe the instructions from your battery manufacturer.

6.3

Environmental protection

Environmental protection.

Danger to the environment due to mishandling!

Significant environmental damage can occur, particularly for 
incorrect disposal, if environmentally hazardous operating 
materials are mishandled. Therefore:

•  Always observe the instructions mentioned below.

•  Take immediate action if environmentally hazardous 

materials reach the environment. Inform the responsible 
local authorities about the damage in the case of doubt.

The disposal must be performed by a specialist disposal company.

6.4

General maintenance instructions

6.4.1  Maintenance parts

Fig. 6.4.1-1: Maintenance parts

Fig. 6.4.1-2: 

Maintenance kits

 

FP Art No.

Maintenance Part

0015567

Valve Cover Gasket

0015560

Air Filter Fischer Panda G1

0000651

Impeller set for pump F35B with O-seal and 
gasket

0003990

Fuel in line filter 8mm plastic housing

0004666

Oil Filter for FP-320

Art No 0015691

Service Kit PMS NEO (standard kit for 150h service)

Qty

0015567

Valve Cover Gasket

1

0004666

Oil Filter for FP-320

1

0003990

Fuel in line filter 8mm plastic housing

1

0015560

Air Filter Fischer Panda G1

1

0000651

Impeller set for pump F35B with O-seal and gasket

1

Storage box

Art No

Service Kit Plus PMS NEO (advanced kit for 4x 150h service)

Qty

0015567

Valve Cover Gasket

4

0004666

Oil Filter for FP-320

5

0003990

Fuel in line filter 8mm plastic housing

4

0015560

Air Filter Fischer Panda G1

4

0000651

Impeller set for pump F35B with O-seal and gasket

2

0000650

Service Kit for F35B-8

1

0003675

Fuse strip DIN 72581/2 030A, 41x11 mm

3

Storage box

Summary of Contents for 0014668

Page 1: ...Panda_4000s Neo_PMS_eng R02 23 3 18 Marine Generator Manual Panda 4000s Neo PMS Super silent technology 230 V 50 Hz 4 kVA 2x115 V 50 Hz 4 kVA ...

Page 2: ...manual is permitted only in consultation with the manufacturer Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensured that the pictures di...

Page 3: ...nerators 16 1 6 1 1 Protective conductor and potential equalisation 17 1 6 1 2 Protective conductor for Panda AC generators 17 1 6 1 3 Switch off all loads while working on the generator 17 1 6 1 4 Potential equalisation for Panda AGT DC generators 17 1 6 1 5 Safety instructions concerning cables 18 1 6 2 General safety instructions for handling batteries 18 2 In case of Emergency First Aid Im Not...

Page 4: ...nce 40 4 4 Operation Instructions See separate remote control panel manual 42 4 4 1 Daily routine checks before starting See remote control panel manual 42 4 4 2 Starting Generator See remote control panel manual 42 4 4 3 Stopping the Generator See remote control panel manual 42 5 Installation Instructions 43 5 1 Personal requirements 43 5 1 1 Hazard notes for the installation 43 5 2 Place of inst...

Page 5: ...Instructions and measures on prevention of galvanic corrosion 67 5 13 Checking and filling of the oil circuit 67 5 14 Isolation test 67 5 15 Initial operation 68 6 Maintenance Instructions 69 6 1 Personal requirements 69 6 2 Personal requirements 69 6 2 1 Hazard notes for the maintenance and failure 69 6 3 Environmental protection 71 6 4 General maintenance instructions 71 6 4 1 Maintenance parts ...

Page 6: ...mote Control Panel P4 Control 85 8 1 Remote control panel 85 8 1 1 Cleaning and Replacing parts at the generator 86 8 2 Front side 87 8 2 1 Back side 87 8 3 Operation manual 88 8 3 1 Preliminary remarks 88 8 3 2 Override function 88 8 3 3 Daily routine checks before starting 88 8 3 4 Starting the generator 89 8 3 5 Stopping the generator 89 8 4 Installation of the panel 90 8 4 1 Connection of the ...

Page 7: ...arried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator Service Plus Kits are also available and ideal for longer trips where more than one service interval may be required If you require assistance please contact your Fischer Panda Dealer Please do not a...

Page 8: ...garettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition sources that must be avoided PROHIBITED Do not activate start up The equipment shall not be activated or started up while work is in progress PROHIBITED Do not touch Touching of the corresponding part...

Page 9: ...pulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or ignition sources WARNING Hot surface Warning of hot surfaces and liquids Burn scalding hazard WARNING Danger due to corrosive substances potential contamination of person Warning of substances that ca...

Page 10: ...RUCTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUCTION Observe the instructions in the manual Compliance with the instructions in the manual can avert danger and prevent accidents This will protect you and the generator MANDATORY INSTRUCTION Comply...

Page 11: ... Regulations 23 3 18 Kapitel Chapter 1 General Instructions and Regulations Seite Page 11 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wrench ...

Page 12: ...ng these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will receive a Guarantee Certificate after approval of your installation data you will receive extended product information that may be relevant to safety You will receive free upgrades as necessary Addition...

Page 13: ...ices and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equipment do not wear loose torn or ill fitting clothing that may catch on protruding parts or come into contact with pulleys cooling disks or other rotating parts which can cause severe injury Wear app...

Page 14: ...your health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and eliminate leaks as applicable Exhaust gases and parts containing such fumes are very hot they may cause burns under certain circumstances ...

Page 15: ...y from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or acid siphon Contact of a metal object across the terminals will result in short circuiting battery damage and high explosion risk Do not charge frozen batteries Heat the batteries to 16 C 61 F prior t...

Page 16: ... Clean the signs with water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and hazards of generators The electrical installations may only be carried out by trained and qualified personnel The generator must not be operated with the cover removed If the gene...

Page 17: ...g The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while working on the generator All loads must be disconnected prior to working on the generator to avoid damage to the devices In addition the semiconductor relays in the AC control box must be disconnec...

Page 18: ...e clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush them with clean water until no more burning is felt Immediately seek medical assistance Do not smoke near the batteries Avoid naked fire The area around batteries is a potentially explosive atmosphere ...

Page 19: ... by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you cannot switch off the generator pull push or lift the person to safety using a wooden pole rope or some nonconducting material Call an emergency doctor as soon as possible Immediately start necessary f...

Page 20: ...rds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full breaths for 1 to 1 seconds each 7 Check for Pulse at side of Neck Feel for pulse for 5 to 10 seconds 8 Phone EMS for Help S...

Page 21: ...r of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical evaluation and should be used as an example guide only The installation must be undertaken and proved by a suitable qualified trained person and may in accordance with the law as required by the country and spec...

Page 22: ...ransport and Loading Unloading 3 3 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator The generator shall be securely attached to the bottom of the box For loading unloading an adequate industrial truck shall be used Depending on the transport distance e g air cargo the generator fluids coola...

Page 23: ...e used for transport loading 3 4 Scope of delivery The Fischer Panda PMS generator system contains following components 3 4 1 Asynchronous Generator Fig 3 4 1 Fischer Panda Generator Fischer Panda Generator representative picture Fig 3 4 2 Remote control panel Remote control panel representative picture ...

Page 24: ...rol Box is not required for this generators representative picture Fig 3 4 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual contains following components Clear foil bag with general informations ect Generator manual with added remote control panel manual Spare part catalogue Installation Service Guide Engine manual from the engine manufacturer Wiring diagram for the generator...

Page 25: ...3 4 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping into the slots Fig 3 4 2 2 Closure locked Closure locked Fig 3 4 3 Closure open Closure open ...

Page 26: ...n cover upper pars can be removed 3 5 Special maintenance notes and arrangements at long periods of stand still time or shutdown Stand still is divided into the following groups Short term standstill 1 to 3 months Medium term standstill winter storage 3 to 6 months Long term standstill storage shutdown more than 6 months Warning At irregular using intervals make shure that the generator runs till ...

Page 27: ...charged For a 12 V battery applies 11 7 V lower open circuit voltage battery flat conservation charging 13 2 V For a 24 V battery applies 23 4 V lower open circuit voltage battery flat conservation charging 26 4 V These data relate to a battery temperature of 20 25 C Consider the specifications of the battery manufacturer Notice Fischer Panda recommendation Install a battery main switch and turn i...

Page 28: ...a preserving agent Clean air filter housing and inject with a preserving agent Close suction hole and exhaust opening e g with tape or end caps Drain sea water circuit Close sea cock Clean sea water filter Remove impeller and store Attention Carry out a deconservation before recommissioning 3 5 3 2 Arrangements for deconservation after a medium term standstill 3 to 6 months Check charge of battery...

Page 29: ... run for 10 min Remove v belt as required and store packed at a dry place Protect from UV radiation Disconnect battery Sprinkle terminals with acid free grease Attention Cover alternator openings No cleaning fluids or preservative agents may enter the alternator Danger to destroy the alternator Clean engine according to the manufacturer Inject engine parts and v belt pulleys with a preserving agen...

Page 30: ...er oil pressure line if existent and refill clean motor oil in pipe Keep engine shut off lever in 0 position and turn engine several times by hand Clean air filter housing with petroleum check air filter and renew if necessary Remove covers of the exhaust opening and the suction holes Connect battery Close battery main switch Install impeller Open sea cock Check sea water filter Keep shut off leve...

Page 31: ...00s Neo PMS generator 23 3 18 Kapitel Chapter 4 Panda 4000s Neo PMS generator Seite Page 31 4 Panda 4000s Neo PMS generator 4 1 Type plate at the generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate ...

Page 32: ...g 4 2 1 1 Right side view 01 03 04 13 05 09 02 06 10 11 12 07 08 01 Fuel stop solenoid 02 Raw water pump 03 Oil pressure switch 04 Oil filter 05 Oil drain hose 06 Dip stick 07 Circuit breaker 15A for AC power out 08 DC fuses and relays 09 Generator housing with coil 10 Generator power distribution box 11 Air filter housing 12 Oil filler cap 13 Injection pump ...

Page 33: ... 2 2 1 Left side view 01 04 07 02 03 05 06 08 09 01 Air filter housing with air filter 02 Generator housing with coil 03 Sound cover base part 04 Solenoid switch for starter motor 05 Starter motor 06 Electrical fresh water pump 07 Temperature sensor at cylinder head 08 Thermostat housing 09 Bleeding screw at thermostat housing ...

Page 34: ... 03 11 13 14 01 Valve cover 02 Thermo sensor at cylinder head 03 Raw water injection nozzle 04 Fresh water pump 05 Coolant feed line from external expansion tank 06 Connection for external ventilation valve 07 Coolant bleeding line to external expansion tank 08 Exhaust out 09 Fuel return line 10 Fuel feed line 11 Raw water in 12 Oil filter 13 Raw water pump 14 Oil filler cap ...

Page 35: ...4 Back view Fig 4 2 4 1 Back side view 05 01 02 04 03 06 07 08 09 01 Lifting eye 02 Air filter 03 Generator housing back cover 04 Fuses and relays 05 Cable for fuel pump 06 Cable generator power out 07 Cable for remote control panel 08 Passage for starter battery cable 09 Passage for starter battery cable ...

Page 36: ... the generator are monitored with sensors which when triggered generate an error message and can shut down generator operation under certain circumstances to prevent damage Fig 4 3 1 Remote Control Panel Front Side Notice See remote control panel data sheet for details 01 05 06 07 04 03 02 01 Display operating hours 02 Power ON OFF button 03 Generator Start button 04 Control light Override 05 Warn...

Page 37: ...Panda 4000s Neo PMS generator 23 3 18 Kapitel Chapter 4 Panda 4000s Neo PMS generator Seite Page 37 4 3 2 Components of the cooling system Fig 4 3 2 1 Cooling system ...

Page 38: ...Panda 4000s Neo PMS generator Seite Page 38 Kaptitel Chapter 4 Panda 4000s Neo PMS generator 23 3 18 4 3 3 Components of the fuel system Fig 4 3 3 1 Components of the fuel system ...

Page 39: ...Panda 4000s Neo PMS generator 23 3 18 Kapitel Chapter 4 Panda 4000s Neo PMS generator Seite Page 39 4 3 4 Components of the electrical system Fig 4 3 4 1 Components of the electrical system ...

Page 40: ...enerator 23 3 18 4 3 5 Components of the oil circuit Fig 4 3 5 1 Components of the oil circuit 4 3 6 Sensors and switches for operating surveillance Fig 4 3 6 1 Thermo sensor at engine Thermo sensor at engine The thermo sensor at the engine is used for monitoring the engine temperature ...

Page 41: ...onnection If the impeller pump drops out and delivers no more seawater the exhaust connection becomes extremely hot Fig 4 3 6 3 Thermo switch coil Thermo sensor coil One thermo sensor is located in the stator winding Fig 4 3 6 4 Oil pressure switch Oil pressure switch In order to be able to monitor the lubricating oil system an oil pressure switch is built into the system 1 ...

Page 42: ...MS generator 23 3 18 4 4 Operation Instructions See separate remote control panel manual 4 4 1 Daily routine checks before starting See remote control panel manual 4 4 2 Starting Generator See remote control panel manual 4 4 3 Stopping the Generator See remote control panel manual ...

Page 43: ...ents The described installation must be done by a technical trained person or a Fischer Panda service point 5 1 1 Hazard notes for the installation Notice Follow the general safety instruction at the front of this manual Warning Automatic start DANGER TO LIFE Incorrect handling may lead to health damage and to death Always disconnect the battery bank first negative terminal than positive terminal ...

Page 44: ...us to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns During operation an over pressure in the cooling system may be established Warning Danger of chemical burns Batter...

Page 45: ...lined with 1 mm lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e plywood This acts as an amplifier of airborne sounds in the most unreasonable case An improvement can be achieved by reinforcing these surfaces with ribs In addition the breakthroughs which interrupt these surfaces should be sawed off The...

Page 46: ...ator This is also the case for fuel lines and cooling water lines The electrical connections MUST be carried out according to the respective valid regulations This also concerns used cable materials The cable supplied is meant for laying protected i e in pipe at a temperature up to a max of 70 C 160 F The on board circuit must also be fitted with all essential fuses ATTENTION Before working instal...

Page 47: ...r The through hull fitting raw water intake is often mounted against the sailing direction to induce more water intake for cooling For Panda generators the through hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced into the inlet than the pump can handle and your generator will flood 5 4 3 Quality of the raw water sucking in line In order t...

Page 48: ...r The impeller has lost its effect and cannot suck in raw water anymore This results to an overheating of the motor If the impeller is not exchanged early enough the impeller blades may break into pieces and plugging the cooling water cycle It is very important to exchange the impeller after a couple of months NOTE If the raw water line is too long for the impeller pump or the generator installed ...

Page 49: ...ig 5 4 5 2 Rubber hose for vent valve example The rubber hose for the external vent valve will be cut Fig 5 4 5 3 Split rubber hose for vent valve and bend upwards Both hose ends will be extended respectively with a hose and connected with a vent valve 600 mm over the waterline Example 5 4 5 1 Raw water installation scheme Fig 5 4 5 1 1 Raw water installation schema ...

Page 50: ...ter comes out Check the water level in the expansion tank during the venting Fill up if necessary 3 Start the generator After filling the generator must be started During this first phase of start up the generator may not be loaded Switch off the generator after approx 10 seconds of operation 4 Repeat the steps 1 3 till no more air comes out of the venting screw at the thermostat housing Close the...

Page 51: ...ure is good for at least 15 C 5 F which is recommended by the manufacturer If your genset experiences lower temperatures for example during storage or transportation then the entire cooling system should be drained The coolant also serves as corrosion protection of the engine 5 4 7 Temperature check for controlling the cooling water circuit Check with an IR thermometer if a temperature difference ...

Page 52: ...injecting the outlet raw water into the exhaust manifold the exhaust gases are cooled and the noise emissions from the exhaust system are reduced Fig 5 5 1 1 Installation Scheme Standard Exhaust System 5 6 Installation of the waterlock Note Pay attention to the right flow direction throught the waterlock Unfortunately it can occasionally occur that because of an disadvantageous mounting position o...

Page 53: ... hose 5 6 1 1 Possible cause exhaust hose If the cause is the exhaust hose itself the following points are to be checked at the hose a Position of the waterlock is too high The water reaches the exhaust hose b Position of the waterlock is too far away from the middle of the generator The water reaches the exhaust hose in tilted position c The waterlock is too small relating to the length of the ex...

Page 54: ...he point is reached where the exhaust gas pressure does not suffice anymore to cart the cooling water out All cooling water remaining in the hose at that point flows back into the waterlock At the same time the diesel engine itself continues to cart cooling water through the cooling water pump as long as it keeps on rotating The waterlock must necessarily be measured large enough that it can take ...

Page 55: ...ition 30 degrees Fig 5 6 3 1 3 The distance of the water level even in ideal position changes that only 458 mm distance remain So the critical distance is under run already Fig 5 6 3 1 4 Tilted position 45 degrees Tilted position 45 degrees Fig 5 6 3 1 4 In this case the water level rise so high that the distance constitutes only 325 mm Even when the water lock is mounted in the ideal spot at an e...

Page 56: ...ition does not have to be reckoned concerning motor yachts Here it is only necessary to regard that the volume of the waterlock is measured so large that it can take the entire amount of water flowing back and at the same time maintains the minimum distance of 600 mm A Installation of the waterlock 500 mm next to the generator s center line Fig 5 6 3 2 1 waterlock 500 mm next to the center line In...

Page 57: ...ammed Summary Concerning sailing yachts it must be regarded that the waterlock is mounted in center underneath the generator at least in reference to the ships center line Thus the waterlock is prevented from leaking very strongly when the ship is tilted The leaking of the waterlock leads to a rise of the water level which then gets too close to the exhaust elbow s critical point 5 7 Exhaust water...

Page 58: ...ling directly to the outlet and this outlet is under the waterline If the through hull exhaust outlet has to be mounted far from the generator an exhaust water separator must defi nitely be installed The raw water from the separator must then run along the shortest possible path in the through hull outlet For such long exhaust routes the exhaust hose diameter should also be increased f e from NW40...

Page 59: ...pump should be installed near the fuel tank Fig 5 9 1 1 electrical fuel pump Electrical fuel pump With the Fischer Panda generator is usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connections is prepared at the generator Some generators f e with Deutz diesel engine has an engine driven internal fuel pump At these generato...

Page 60: ...ped to the same depth as the suction pipe if the generator is mounted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long period Non return valve in the suction pipe A non return valve must be fitted to the suction pipe which prevents the fuel flowing back afte...

Page 61: ...10 Generator DC system installation Note The Panda 4000s Neo has no DC alternator to charge the Starter battery The Starter battery must be charged by an external device It is recommended to install an additional starter battery for the generator The generator is then independent from the remaining battery set This enables you to start the genset at any time with its own starter battery even if th...

Page 62: ...on use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The batteries must be installed in such a way that they do not chafe through or other mechanical load can be stripped The battery poles must be secured against unintentional short circuit The positive battery cable within the generator must be shifted in such a way that it is protected again...

Page 63: ...ery cable is connected directly to the solenoid switch of the starter Fig 5 10 1 3 Negative battery cable Negative battery cable The negative battery cable is connected to the engine foot Note The battery negative pole may not be connected with the boat ground Fig 5 10 1 4 Connection starter battery 12 V scheme 1 Generator 2 Battery block 3 Fuse 4 Battery main switch ...

Page 64: ...t all electrical installations including all safety systems comply with all required regulations of the regional authorities This includes lightening conductor personal protection switch etc All electrical safety installations have to be made on board Required cable cross sections The following recommended electrical cable dimensions cross sections are the minimum required sizes for a safe install...

Page 65: ...tor switch must be installed between the PMGi power out and the ship s electrical supply system This switch must used to ensure that all AC consumers can be switched off at once This switch should also be installed to keep the generator and shore grid power systems separate 1 2 3 4 5 1 Generator 2 Electrical fuel pump DC 3 Generator AC out 4 Remote control panel 5 Starter battery DC ...

Page 66: ...tion cable is necessary i e due to national safety regulations the bridge between the generator housing and ground in the AC Control box must be disconnected Once such a ground protection cable is installed it must be connected to the ground straps of all on board electrical devices In order to monitor the electrical system it is recommended to install a voltmeter and if possible a current meter d...

Page 67: ...fter each operation or by the installation of an automatic ventilation valve In this case the valve opens and closes automatically Connecting all components hull outlet generator heat exchanger etc to a common potential For this all elements of the installation are connected by a cable earthed Strict separation of the generator from the 12 V on board power supply that means potential free installa...

Page 68: ...ssful installation an initial operation has to be performed For this purpose the initial operation record has to be completely filled out by the installing expert The filled record has to be handed out to the owner The owner has to be instructed regarding handling servicing and risks of the generator This applies to the service steps and risks mentioned in the manual as well as further risks which...

Page 69: ...d an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Warning Risk of injury Working at a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently star...

Page 70: ...ective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenance personal protective equipment is required to minimize the heal...

Page 71: ... 4 1 1 Maintenance parts Fig 6 4 1 2 Maintenance kits FP Art No Maintenance Part 0015567 Valve Cover Gasket 0015560 Air Filter Fischer Panda G1 0000651 Impeller set for pump F35B with O seal and gasket 0003990 Fuel in line filter 8mm plastic housing 0004666 Oil Filter for FP 320 Art No 0015691 Service Kit PMS NEO standard kit for 150h service Qty 0015567 Valve Cover Gasket 1 0004666 Oil Filter for...

Page 72: ... vapours and high temperatures The hoses must be checked regularly for elasticity There are operating situations when hoses must be renewed once a year Additionally to usual tasks of maintenance oil level check oil filter control etc further maintenance activities are to be accomplished for marine generators such as the front seal cover at the generator 6 6 Oil change intervals The first oil chang...

Page 73: ... is under the MIN mark check how many operating hours went by since the last oil change by means of your service manual or an existing oil change tag with operating hours between 50 and 150 hours it is only necessary to refill oil See section 6 7 1 Refilling oil on page 73 with 150 operating hours or more the oil should be changed See your generators service table if the oil level is under the min...

Page 74: ...r not with generators with EA300 engines Sealing for oil drain screw Personal protective gear Container to collect used oil heat resistant and of sufficient size Open ended wrench for oil drain screw Paper towels and cloth Oil filter wrench Oil resistant mat so prevent used oil from getting into underground water The generator must be placed at level with marine generators Change the oil when the ...

Page 75: ...arge used oil Let the entire amount of oil drain out of the engine This can take several minutes Fig 6 8 3 Oil filter 5 Remove used oil filter clean oil screen Release the oil filter by turning the filter wrench counterclockwise The filter might be full of oil Make sure to not spill anything and avoid skin contact Sample picture Fig 6 8 4 Oil screen sealing ring 6 Preparing a new filter Clean the ...

Page 76: ...move potential oil stains and splashes from the generator and surroundings Close the generator casing Remove lock against accidental generator start Duly dispose of used oil and filter Used oil is very toxic and must not be disposed with domestic waste It is prohibited to dispose used oil with waste water Make sure that used oil is disposed properly e g where oil is bought or at collection station...

Page 77: ... 6 10 1 1 Fuel filter Exchanging the filter depending upon fuel contamination should take place after 300 operational hours at the very least The inlet must be clamped before exchanging the filter Remove the hoses from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes a decreased power output of the ge...

Page 78: ... Fig 6 11 1 Air filter Open the air suction housing by turning the cap about 20 anti clockwise Remove the cap Fig 6 11 2 Air filter Remove the air filter Clean the air filter housing Replace the air filter and close the cover again 6 12 De aerating of the coolant circuit freshwater The Panda 4000s Neo PMS is self de aerating ...

Page 79: ...bly affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negative pressure This can reduce first of all the power of the cooling water pump extremely that the wings of the impeller are exposed to very strong loads This can shorten the life span extremely Further the operation ...

Page 80: ...3 18 6 13 3 Replacement of the impeller Fig 6 13 3 1 Raw water stop cock Close the raw water stop cock Fig 6 13 3 2 Raw water pump Raw water pump on the front side of the genset Fig 6 13 3 3 Raw water pump Remove the cover of the raw water pump by loosen the wing screws from the housing ...

Page 81: ...on at re installation Fig 6 13 3 5 Impeller Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with glycerin or with a non mineral oil based lubricant e g silicone spray Fig 6 13 3 6 TImpeller seal The impeller is attached to the pump wave if the old impeller is used pay attention to the before attached mark...

Page 82: ...Seite Page 82 Kapitel Chapter 6 Maintenance Instructions 23 3 18 Leere Seite Intentionally blank Maintenance Instructions ...

Page 83: ... 309 cm max Power 4 0 kW 3250 rpm 3 4 kW 3000 rpm Rated speed 3250 rpm 3100 rpm Idle speed running 2500 rpm 2850 rpm Valve clearance engine cold in 0 15 ex 0 15 in 0 15 ex 0 15 Lubrication oil capacity 2 1 l 2 1 l Fuel consumption on request Oil consumption max 1 of fuel consumption Lubrication oil spezification SAE 15W 40 ACEA A3 B3 recommend Castrol GTX SAE 15W 40 ACEA A3 B3 recommend Castrol GT...

Page 84: ...tions Use a mixture of water and antifreeze The antifreeze needs to be suitable for aluminium The antifreeze concentration must be regularly checked in the interests of safety Fischer Panda recommend to use the product GLYSANTIN PROTECT PLUS G 48 7 5 1 Coolant mixture ratio Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylengly...

Page 85: ...e remote control panel is necessary to control the generator and to evaluate the motor generator properties The generators will automatically cutout if it does not run as required The generator may not be run without the remote control panel Fig 8 1 1 Remote control panel Art Nr 0000522 Bez Remote Control Panel P4 Control Tabelle 1 Dokument Hardware Software Aktuell R03 V1 00 Ersetzt R02 1 V1 00 ...

Page 86: ...pole when work on the generator or the electrical system of the generator are made so that the generator can not be started accidentally This is especially true for systems with an automatic start function The automatic start function is to be deactivated before the work Sea valve must be closed only PMS version Note Note also the safety of the other components of your system Warning Hot surface m...

Page 87: ...l back side 01 05 06 07 04 03 02 01 Display operating hours 02 Power ON OFF button 03 Generator Start button 04 Control light Override 05 Warning light for engine temperature 06 Warning light for exhaust temperature 07 Warning light for oil pressure 01 03 05 06 08 07 04 02 01 Connector for generator cable 02 Fuse 0 5A 03 Jumper J103 04 Jumper J102 05 Jumper J101 06 Jumper J104 07 Jumper J105 08 Ju...

Page 88: ...de is turned on if the panel is on and the generator is stopped function control during the Start button is pressed Override active during the set time after the Start button is released Override active Not in use at the Panda 4000s series 8 3 3 Daily routine checks before starting 1 Oil Level Control ideal level 2 3 Notice OIL PRESSURE CONTROL True the diesel motor automatically switches off when...

Page 89: ...ain circumstances this can lead to the generator being re excitated by means of a DC source If the generator does not excitate itself when starting then excitation by means of DC must be carried out again 9 Check the automatic controls functions and oil pressure Removing a cable end from the monitoring switch carries out this control test The generator should then automatically switch off Please a...

Page 90: ...e control panel back side As standard a 7 core connection cable 7m long is included in the supply Cores are numbered from 1 to 7 The control cables are securely connected to the genset On the back of the control panel there are terminals numbered from 1 7 Connect the cores of the control cable in respective order Please ensure that the remote control panel is installed in a protected dry and easil...

Page 91: ...up by jumper as NC or NO Gives 22 mA 12 V on the switch Status is displayed by green red LED 5 Oil Press i Error oil pressure Oil pressure switch in Can be set up by jumper as NC or NO Gives 22 mA 12 V on the switch Status is displayed by green red LED 6 Start o Start relay out Is active while the Start button is pressed The supply voltage is switched on the relay see remarks 1 3 7 Fuel Pump o Fue...

Page 92: ...ut 8 5 1 1 Jumper J101 J103 Fig 8 5 1 1 1 Jumper J101 J103 At the 3 pin jumpers J101 J103 the pin 3 is at the termination block side Jumper Status Desc J101 1 2 Temp switch engine head is NC 2 3 Temp switch engine head is NO J102 1 2 Temp switch exhaust elbow is NC 2 3 Temp switch exhaust elbow is NO J103 1 2 Oil pressure switch is NC 2 3 Oil pressure switch is NO 1 3 ...

Page 93: ...no 0 16 6 closed open closed no 0 08 7 open closed closed no 0 04 8 closed closed closed no 0 02 9 open open yes 2 5 10 closed open yes 1 25 11 open closed yes 0 63 12 closed closed yes 0 31 Parameter Desc min max Operation Voltage without time limit full function 10 5 15 V without time limit full function except H Meter LED light lower 6 V maximal 60 min Ta 65 C full function 17 V maximal 60 s Ta...

Page 94: ...G Temperature fail engine open fail closed OK input GND 21 22 B Temperature fail exhaust open fail closed OK input GND 21 22 B start output A1 A2 K fuel output A1 A2 K P oil pressure fail open fail closed OK input GND 21 22 B GND Vbat Fail oil press Fail t engine Fail t exhaust fuel relay start relay Panel P04 1 2 3 4 5 6 7 A ...

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