Assembly Instruction for Fiber Optic Series
FO2-4
Fischer Connectors
Page 1: ...Assembly Instruction for Fiber Optic Series FO2 4 Fischer Connectors...
Page 2: ...r in part without prior written permission of Fischer Connectors Table des mati res 1 Introduction 3 2 Document history 3 3 Definitions and Acronyms 3 4 FO2 4 Plugs Receptacles with Cable Clamp Set 4...
Page 3: ...ble structure described in Fischer FiberOptic Series Cable Specifications The assembly of Fischer FiberOptic Series electrical contacts and optical termini and Rear Accessory sets Wire Cable Clamp and...
Page 4: ...this section represent a P01 Plug The following assembly steps are valid for P01 plug as well as R01 R03 R13 and R50 receptacles except the final step sleeve holder assembly Picture Process Tools Sli...
Page 5: ...n part without prior written permission of Fischer Connectors Pin Layout front view Place the Support Washer E around the termini D Push the contact bloc termini D insulator C with the Support Washer...
Page 6: ...n of Fischer Connectors Screw by hand the Rear Nut J on the Connector Body B then uniformly distribute the cable strength members around the back of the Clamp Set Body G Position the Conical Ring H ag...
Page 7: ...I Torque wrench 3Nm Size 9 Wrench size 10 Slide the Shrink Tube K until the end of the shrink tube bottoms against the Back Nut J and heat it Heat gun Shrink tube operating temperature Range 55 C to...
Page 8: ...ctures shown in this section represent a P01 Plug The following assembly steps are valid for P01 plug as well as R01 R03 R13 and R50 receptacles except the final step sleeve holder assembly Picture Pr...
Page 9: ...ten permission of Fischer Connectors Pin Layout front view Place the Support Washer E around the termini D Push the contact bloc termini D insulator C with the Support Washer E until it clips Position...
Page 10: ...sion of Fischer Connectors Screw by hand the Rear Nut H on the Connector Body B Screw the Rear Nut G Recommended torque 5 0 Nm Torque wrench 5Nm Size 13 Counter piece receptacle FO2 4 Slide the Shrink...
Page 11: ...r and located above the filling hole is an overfilling hole Stop injecting epoxy when epoxy starts to flow from this overfilling hole Resin Epoxy RS 851 044 Black Remove any excess epoxy from the asse...
Page 12: ...cument must not be reproduced or distributed in whole or in part without prior written permission of Fischer Connectors Insert Sleeve Holder A in the Connector Body B Note there is no sleeve holder fo...
Page 13: ...pictures shown in this section represent a R03 receptacle The following assembly steps are valid for R01 R13 receptacles as well Picture Process Tools Slide over the cable the Wire Set Nut I the Wire...
Page 14: ...imping Sleeve E and heat it Heat gun Shrink tube operating temperature Range 55 C to 110 C Polishing See section 8 Insert all the termini C into the insulator B When you insert the terminus C be caref...
Page 15: ...scher Connectors This document must not be reproduced or distributed in whole or in part without prior written permission of Fischer Connectors Picture Process Tools Screw the Wire Set Nut I on the Co...
Page 16: ...ols Slide over the cable the Termini Closure F the Spring E Prepare the cable according to stripping dimension from the relevant section Insert epoxy into the Ferrule D until a little drop appears at...
Page 17: ...or in part without prior written permission of Fischer Connectors Position the Ferrule O ring C on the Ferrule D as shown on the top left picture Slide the Spring E and Termini Closure F at the back o...
Page 18: ...tep1 Air polish Holding the polishing bushing and terminus place the polishing bushing on the film Using light pressure on the ferrule polish the endface of the ferrule in a small circular motion Poli...
Page 19: ...abundantly the polishing tool holding the termini with demineralized water and clean it carefully with a lint free cloth Use an airpressure gun to remove residual water Clean the polishing pad with de...
Page 20: ...an the polishing pad with demineralized water and lint free cloth from the center outwards Spray some demineralized water on the polishing pad and place the polishing film starting at edges of the pol...
Page 21: ...rule for scratches according to left pictures If fail repeat from step 4 If not installing the connector immediately install a protective cover onto terminus to prevent contamination to the endface of...
Page 22: ...ace the polishing film starting at edges of the polishing pad Spray abundantly demineralized water on the polishing film Step 2 Polish the termini with 8 angle using the fixture tool Make sure the end...
Page 23: ...on the polishing pad and place the polishing film starting at edges of the polishing pad Spray abundantly demineralized water on the polishing film Step 3 Polish the termini with 1 m Diamond polishin...
Page 24: ...starting at edges of the polishing pad Spray abundantly demineralized water on the polishing film Step 4 Polish the termini with AngstromLap Final Polish SiO2 in an 8 pattern motion Do not clean the...
Page 25: ...ust not be reproduced or distributed in whole or in part without prior written permission of Fischer Connectors left pictures If fail repeat from step 4 If not installing the connector immediately ins...
Page 26: ...er Connectors This document must not be reproduced or distributed in whole or in part without prior written permission of Fischer Connectors 9 Appendix Tool drawing for crimping the sleeve to the cont...
Page 27: ...bly instructions Rev6 0 27 This document is the property of Fischer Connectors This document must not be reproduced or distributed in whole or in part without prior written permission of Fischer Conne...
