Firman P03615 Owner'S Manual Download | Manualshive

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PARTS DIAGRAM AND PART LIST

P03615 PARTS DIAGRAM

English Customer Service: 1-844-FIRMAN1

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Summary of Contents for P03615

Page 1: ...ully before operating equipment Ensure engine is stopped and level before performing any maintenance or service IMPORTANT Serial Number MODEL NUMBER P03615 Rev Level 00 DO NOT RETURN TO STORE CALL US FIRST CUSTOMER HOTLINE 1 844 347 6261 FOR QUESTIONS OR SERVICE INFORMATION Purchase Date ...

Page 2: ...g the Generator Electric Start 19 Starting the Generator Remote Start 20 Connecting Electrical Loads 21 Stopping the Engine 21 Low Oil Shutdown 22 Do Not Overload Generator 22 Introduction Battery Cable Connection Connecting to a Building s Electrical Maintenance And Storage 23 Maintenance Schedule 23 Engine Maintenance 24 Change Engine Oil 24 Air Filter Maintenance 24 Spark Plug Maintenance 25 Cl...

Page 3: ...rmation The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard The warnings in this manual and the tags and decals affixed to the unit are therefore not all inclusive If you use a procedure work method or operating technique that the manufacturer does not specifically recommend you must satisfy yourself that it is safe for you and others You must also m...

Page 4: ...SAFETY PRECAUTIONS Page 02 WARNING POISONOUS GAS HAZARD English Customer Service 1 844 FIRMAN1 ...

Page 5: ...ide and downwind far away from windows doors and vents Direct exhaust away from occupied spaces INCORRECT USAGE Do not operate in any of the following locations Near any door window or vent Garage Basement Crawl Space Living Area Attic Entry Way Porch Mudroom English Customer Service 1 844 FIRMAN1 ...

Page 6: ...rns fire or explosion resulting in death or serious injury and or property damage WHEN ADDING OR DRAINING FUEL Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Fill or drain fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion If fuel spills wait until it evaporates before starting engine Keep fuel...

Page 7: ...OT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons or children to operate or service generator WARNING Exhaust heat gases could ignite combustibles structures or damage fuel tank causing a fire resulting in death or serious injury and or property damage Contact with muffler area could cause burns resulting ...

Page 8: ...in your household depends on electrical equipment to live Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency NOTE Improper treatment of generator could damage it and shorten its life UNPACKING THE GENERATOR Parts Included Your gasoline powered generator ships with the following parts 1 Axle pin 2 2 8 0 in Whe...

Page 9: ...e following instructions and pictures to remove the attached engine support brackets red under the engine 3 You may discard these brackets as it is no longer required for normal operation of your generator Your generator is now ready for use Refer to your owner s manual for proper oil fill and startup instructions Engine Support Brackets red color Remove these 4 nuts bolts as indicated Supplied wr...

Page 10: ...sembly prior to usage If problem arise when assembling the generator call 1 844 347 6261 H K 1 Before adding wheels tip the generator on its side 2 Slide the axle pin A through the wheel B 3 Slide the axle pin A through the mount point on the frame and washer D 4 Secure the wheel and axle pin with the cotter pin C 5 Repeat steps 2 4 to attach another wheel 1 Attach the support leg G to the generat...

Page 11: ...red boot is securely tightened to the positive battery post Make sure boot is over battery post 2 Remove bolt M5X10 and M5 nut from black cable ring 3 Remove vinyl cap from the negative battery post Locate negative black cable and route to the negative battery post Tight the cable with bolt M5X10 and M5 nut Cover the post with black boot M5X10 M5 Black Cable Ring Black Boot Red Cable Black Cable E...

Page 12: ...r Cap 12 Easy Oil Drain 17 Remote Holder Includes Remote English Customer Service 1 844 FIRMAN1 We are always working to improve our products Therefore the enclosed product may differ slightly from the image on this page 1 2 13 Battery 14 Outlet Cover 15 Control Panel 19 Handle 20 Remote Control 16 Maintenance Canister Includes English Manual Oil Funnel Double Open Wrench Wrench for Spark Plug and...

Page 13: ...mpt to start When the engine starts release the switch to the RUN l position 1 Control Panel A Digital display B AC voltage indicator C Frequency indicator D Hour indicator E Low oil indicator F Select button English Customer Service 1 844 FIRMAN1 Maximum full load 30 Amp current may be drawn from this 120 Volt receptacle 8 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 240V 120V DC Circuit Breaker Protect...

Page 14: ...ustomer Service 1 844 FIRMAN1 16 Your remote control is already programmed in factory for your convenience You might need programming when using new remote control 17 Tethered Adapter TT 30P 30A 120V to L5 30R 30A 120V ...

Page 15: ...m STOP 5 Push and release the START button The indicator light will flash once to program the remote START 6 Push and hold the program button approximately 3 seconds until the indicator light turn off The generator is now programmed to start remotely NOTE YOUR REMOTE CONTROL IS ALREADY PROGRAMMED IN FACTORYFORYOURCONVENIENCE ANDITISREADYTO STARTTHEGENERATOR Before the generator can be started an i...

Page 16: ...ter Clockwise Facing P T O Float Brushed Polyurethane Type Yes 4550 FIRMAN Rated Fequency 60Hz Oil Type See Add Engine Oil Section Grounding System AN IMPORTANT MESSAGE ABOUT TEMPERATURE When operated above 77 F 25 C there may be a decrease in power Maximum wattage and current are subject to and limited by such factors as fuel BTU content ambient temperature altitude engine condition and etc Maxim...

Page 17: ...activate a warning device or stop the engine If generator shuts off and the oil level is within specifications check to see if generator is sitting at an angle that forces oil to shift Place on an even surface to correct this If engine fails to start the oil level may not be sufficient to deactivate low oil level switch Make sure the sump is completely full of oil H L 5 Replace oil fill cap dipsti...

Page 18: ...nk Be careful not to fill above the red fuel level indicator This allows adequate space for fuel expansion 3 Install fuel cap and let any spilled fuel evaporate before starting engine or wipe up any spilled gasoline English Customer Service 1 844 FIRMAN1 CAUTION Slowly add unleaded gasoline to fuel tank Do not overfill tank Do not fill above the red line indicator This will allow expansion in hot ...

Page 19: ...herwise damaged DO NOT operate generator in the rain or wet weather DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons or children to operate or service generator ConnectingtoaBuilding sElectricalSystem WARNING Generator voltage could cause electrical shock or burn resulting in death or serious injury T...

Page 20: ... the weather Keep exhaust pipe clear of foreign objects Keep generator away from open flame Keep generator on a stable and level surface WARNING Surge Protection Voltage fluctuation may impair the proper functioning of sensitive electronic equipment WARNING POISONOUS GAS HAZARD Do not block generator air vents with paper or other material CAUTION Tilting can cause fuel spillage CAUTION English Cus...

Page 21: ...WARNING When starting engine pull cord slowly until resistance is felt and then pull rapidly to avoid kickback 4 Turn the fuel valve to the ON l position 8 Pull the starter cord slowly until resistance is felt and then pull rapidly 3 Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in or turned on Keep choke lever in START positio...

Page 22: ...level and fuel 3 Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in or turned on 4 Turn the fuel valve to the ON l position 5 Flip the engine switch to the RUN l position 7 Move the choke lever to the START position 8 Press and hold the engine switch in the START ll position for few seconds and release the switch to the RUN l pos...

Page 23: ...he remote control is replaced then you will need to go through programming procedure in Remote Control Programming section 3 Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in or turned on 5 Flip the engine switch to the RUN l position 4 Turn the fuel valve to the ON l position 7 Push and release the START button on the remote co...

Page 24: ...g of the generator when using one or more receptacles Also do not exceed the amperage rating of any one receptacle Do not apply heavy electrical load during break in period the first five hours of operations 4 Plug in and turn on the desired 120 or 240 Volt AC single phase 60Hz electrical loads It is better to attach the item with largest load first 3 Turn on voltage selector to desired 120 Volt o...

Page 25: ...t will not give the battery a boost of power The Vehicle or the generator may be damaged Your generator has the capability of charging 12V DC automotive or utility style storage battery NOT OTHER TYPE Battery electrolyte fluid is comprised of sulfuric acid that can be very dangerous and cause severe burns Do not allow this fluid to contact eyes skin clothing etc If contact or spillage does occur f...

Page 26: ...y damage DO NOT stop engine by moving choke control to START position Important Always ensure that the Fuel Valve and the Engine Switch are in the OFF position when the engine is not in use If the engine will not be used for a period of two weeks or longer please see the Storage section for proper engine and fuel storage Low Oil Shutdown If the engine oil drops below a preset level an oil switch w...

Page 27: ...nd replace the air filter New spark plugs and clean air filter assure proper fuel air mixture and help your engine run better and last longer English Customer Service 1 844 FIRMAN1 ITEM NOTES Daily Before operation Initial 25 hours Every 50 hours Every 100 hours or annual Fittings Fasteners Spark Plug Engine Oil Air Filter Fuel Line Exhaust System Engine Check condition Adjust gap and clean Replac...

Page 28: ... a new engine change oil after 25 hours Please use a container to dump the used oil for protecting the environment Maintaining an air filter in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Always keep the element clean a Take out the air cleaner clean it well in kerosene and dry it b After wett...

Page 29: ...park plug using provided wrench Inspect spark plug for damage and clean with a wire brush before reinstalling Inspect Muffler and Spark Arrester Inspect the muffler for cracks corrosion or other damage Remove the spark arrester if equipped and inspect for damage or carbon blockage If replacement parts are required make sure to use only original equipment replacement parts Exhaust heat gases could ...

Page 30: ...terior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the generator Inspect all air vents and cooling slots to ensure that they are clean and unobstructed Depending on the type fuel used the type and amount of lubricant used and or your operating conditions the exhaust part and muffler may become blocked with car...

Page 31: ...ssential fuel system parts such as the carburetor fuel hoses or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage When the generator set is not being operated or is being stored for more th...

Page 32: ...ys using a fuel stabilizer A FUEL STABLIZER will minimize the formula tion of fuel gum deposits during storage the fuel stabilizer can be added to the gasoline in the fuel tank or into the gasoline in a storage container If it is not practical to empty the fuel tank and the unit is to be stored for some time use a commercially available FUEL STABILIZER added to the gasoline to increase the life of...

Page 33: ...Engine hunts or falters 1 Fill crankcase to proper level Place generator on level surface 2 Fill fuel tank with gasoline 3 Replace spark plug 4 Connect wire to spark plug 5 Clean or replace the fuel filter 6 Charge or replace battery 7 Adjust the choke position 8 clean or replace spark arrester 1 Low oil level sensor 2 Out of fuel 3 Bad Spark plug 4 Spark plug wire not connected to spark plug 5 Cl...

Page 34: ...Page 30 PARTS DIAGRAM AND PART LIST P03615 PARTS DIAGRAM English Customer Service 1 844 FIRMAN1 136 ...

Page 35: ...Page 31 208cc ENGINE PARTS DIAGRAM English Customer Service 1 844 FIRMAN1 ...

Page 36: ...Bolt M5 16 Bolt washer Assemblies Generator End Cover Cap Ground Wire 2 Terminal Block Bolt washer Assemblies Carbon Brush Holder Carbon Brush Assembly Air Cleaner Bracket Flange Bolt M6 8 Muffler Fixed Plate A small Muffler Fixed Plate B big Flg Bolt M8 20 Muffler Gasket Flat Washer Ø8 Lock Washer Ø8 Nut M8 Muffler Assembly Arrester Spark Holder Spark Arrester Screw washer Assy M5 14 Clamp Ø8 6 F...

Page 37: ...embly Lifter Stopper Spring Throttle Valve Returning 1 2 1 8 1 2 1 1 1 1 1 1 1 2 6 1 2 1 1 1 1 1 2 1 1 1 7 4 2 2 1 2 1 1 1 2 2 2 1 2 1 1 1 2 2 2 1 2 1 2 1 1 1 1 2 3 1 1 4 1 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 NO Part Number Description...

Page 38: ...ized repair facility will not be covered by this warranty Normal Wear Your product needs periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole SERVICE INFORMATION CONTACT THE FIRMAN PRODUCT SERVICE DEPARTMENT AT 1 844 347 6261 or at www firmanpowerequipment com to obtain warranty service informati...

Page 39: ...of God and other force majeure events beyond the manufacturer s control problems caused by parts that are not original FIRMAN parts units used for prime power in place of existing utility power where utility is present or in place of utility power where utility power service does not normally exist Contact Information You may contact FIRMAN at Address Firman Power Equipment Inc Attn Customer Servi...

Page 40: ...on emissions related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the owner s manual supplied is warranted for the warranty period stated above If any such part fails during the period of warranty coverage the part will be repaired or replaced by FIRMAN at no charge to the owner Any such part repaired or replaced under the warranty will ...

Page 41: ...sult in eligible warranty service being performed 1 Ignition system including Spark plug Ignition coil 2 Fuel metering system Fuel tank Fuel cap Fuel line and related fittings clamps Carburator assembly including internal parts and gaskets 3 Catalytic muffler assembly including Exhaust manifold Catalytic converter Muffler gasket pulse valve 4 Air induction system including Intake pipe manifold Air...

Page 42: ...P N 336745464 Rev 02 Firman Power Equipment Inc Peoria AZ 85381 www firmanpowerequipment com 8716 West Ludlow Dr Suite 6 ...

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