HE-PP-12-QD
HEC-3-QD
HE-SSR-0.0
HE-L
CB-QD
Swivel
Connector
Connect the customer's power supply cable (after ensuring the power is off and secured against switching
back on) to the high-energy ignition unit, connect the wires for ignition monitoring and supply power to the
unit.
Switching on the power will immediately generate 4-5 ignition sparks per second. The transition of the
ignition spark can be seen through the built-in inspection window. The ignition spark monitoring relay
switches simultaneously.
In addition, the safety instructions on page 4 must also be respected, as a minimum.
FIGURE 2.
Ignition electrode and ignition unit in kit form (HE-Kit-QD), plug-in version
Consists of: Power pack HE-PP-12 / HEC-3 / Tip adapter HE-SSR-0.0 / Tip Long HE-L, connection
box CB and swivel connector
Assembly:
The High Energy System, consisting of the individual parts above, must be assembled by the
user. The advantage is the reduced packed size, and resulting low shipping costs.
Start the assembling with the ignition rod.
The complete length of the igniter is adjustable by the addition of stainless steel extension tubes, each with
male and female threading, in increments of 0.5 m and 1m. The extension tube ET will be screwed onto the
existing connection box and tightened with an appropriate spanner. Once the required length (less 325 mm
for the tip adapter and required ignition tip HE-S with 200 mm or HE-L with 675 mm) is achieved, the red
high voltage power cable of the tip adapter is fed directly through the remaining opening of the connection
box, the 325 mm long tip adapter HE-SSR-0.0 is screwed onto the thread of the last extension tube and
tightened tight with a suitable spanner. The red high voltage ignition cable of the tip adapter HE-SSR-0.0 is
designed for a maximum ignition electrode length of 3 m. Lengths over 3 m are available upon request.
Shorten the red cable in the connection box, so approximately 80 mm (measured from the bottom of the
connection box) remain. Strip the insulation at the ends of the red and blue cables to about 10 mm, insert the
wires, without twisting them, as far as possible into the swivel connector that was supplied with the connec-
tion box and connect them by turning the connector clockwise. Next, the ignition tip is screwed on.
If a short ignition rod is required, the tip adapter HE-SSR-0.0 (325 mm) can be screwed directly onto the
existing connection box, the red high tension cable is connected as described above, and screw the ignition
tip on. The shortest available complete ignition rod length is 545 mm by using the tip adapter HE-SSR-0.0
(325 mm) and the HE-S (200mm), by using the HE-L it is 1000 mm. The stainless steel extension tubes
(ET) will be add automatically to reach the required total length of the ignition rod that has to be specified
by the user.
The flexible metal protection sleeve HEC-3-QD (with integrated PE and high tension conductor) comes in a
standard length of 3 m (optional length of 5 m available) and with high-voltage connectors on both ends.
These are plugged into the high-voltage power socket of the connection box and the high-energy ignition
unit and fastened with the retaining ring. Please note: It is important to turn the retaining ring until the very
last turn. Guide the complete assembled ignition electrode into the combustion chamber and fasten.
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