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14 

© 2020 Carrier 

APPENDIX No 3 

Proposal Data Sheet  

SureFire II

TM

Pilot 

- Natural Draught Gas Pilot 

Type 

SP-48-NG/PG-ND-xxx 

Please provide the following data before placing the Order for gas pilot: 

1.

Information about End User 

— 

Plant Name: 

— 

Owner: 

— 

Country: 

— 

Localization (address): 

2.

Gas pilot mode of operation: 

(check the proper box) 

— 

intermittent light-off 

— 

continuous pilot 

3.

Insertion length “L”: 

(see Fig. 1) 

[m] 

4.

Fuel gas for pilot: 

Natural Gas, Propane Gas, other Fuel Gas: 

(check the proper box) 

NG 

   PG                      FG 

— 

if other Fuel Gas – specify the type of gas: 

enclose gas composition sheet following 
Remarks below

5.

Gas net calorific value: 

[MJ/Nm

3

]

6.

Required pilot heat input (capacity) 
at pressure: 

[kW] 

at [kPa] 

7.

Gas pressure range available for pilot: 

[kPa] 

8.

Main burner nominal (or max.) 

capacity: 

capacity of burner to be lit 

[kW] 

Remarks: The reasons why the gas composition information is so important in case of other Fuel gases used: 

1. Use of other Fuel Gases like: coke oven gas, blast furnace gas, biogas and especially refinery gas (Refinery 

Off  Gas)  needs  additional  engineering  and  testing  because  their  gas  compositions  and  calorific  values  are 
different than these of NG, PG and LPG taken for gas pilot design. Moreover they can vary considerably 
from one plant to another and also change a lot over time. 

2. Refinery Off Gas (ROG): 

is a mixture of gases generated during the processing of crude oil in the refinery. Such 

recovery gases have common components such as hydrogen, methane, ethane, butane, propane and ethylene and 
are used as a fuel to produce energy to run the refinery processes. 
An  ROG  contains  many  additional  components  such  as  oxygen,  ammonia,  nitriles,  acetylenes,  heavy  sulfur 
compounds, butadiene, chlorides, arsenic, mercury, vanadium and water, in addition to the acid gases H

2

S, CO

2

and COS. Many of them are harmful to the environment. 

High  contents  of  H

-  over  50%,  presence  of  H

2

S  or  vanadium  can  cause  significant  problems  during 

combustion, especially high temperature corrosion of pilot, igniter and combustion chamber metal parts. 

3. For this reason, every pilot’s application where such Fuel gas is used requires careful analysis of the pilot 

construction and often functional tests on similar gases. 

Summary of Contents for SureFire II SP-48-NG-ND

Page 1: ...as or LPG gas is SP 48 PG ND xxx where xxx is the insertion length L from 0 5 to 2 0 metres see Appendix 1 the pilot capacity vs gas pressure graphs for Natural gas and Propane For other Fuel gas type...

Page 2: ...e gas is supplied through the inlet 1 2 BSP to the gas head and to the gas tube and further to the orifice stabilizer assembly A small amount of gas leaves through the bleed orifice mounted in the gas...

Page 3: ...ION SOURCES FOR GAS IGNITER LIGHT OFF SETTING METHOD Sources of ignition in the gas pilot SP 48 ND are electrical high energy spark igniters HESI or high tension igniters HTI equipped with the ignitio...

Page 4: ...5 2 0 m longer upon request Pilot weight P N SP 48 NG PG ND 0 5 length L 0 5 m 3 00 kg pilot weight adder approx 2 60 kg m Material used for construction all parts 304 316 SS and heat resistant steel...

Page 5: ...ng see Fig 2 If it is not possible to use one of mounting tubes proposed above a different type can be used bearing in mind that its inner diameter should be properly matched to the outer diameter of...

Page 6: ...rmining the position of the complete pilot relative to the mounting tube the mounting tube clamping screws should be tightened to prevent the device from moving FIGURE 4 Gas head with ring gasket and...

Page 7: ...if this happens adjust the air and gas or eventually the main burner air pressure in the windbox to stabilize the flame in the desired position and to stop the glow effect Flame should be as stable a...

Page 8: ...e absence of the flame after trial for ignition the valves are closed and electrical igniter is switched off i Eventual repeating of trial for ignition sequence depends on the application Details of s...

Page 9: ...e gas pilot does not operate correctly check the following a All manual gas valves on gas supply line were open and there is gas available b All valves in the supply line are functioning properly c Th...

Page 10: ...enance of igniter contrary to the instructions in the user manual unauthorized igniter modifications or repairs made by unauthorized personnel use of components or spare parts other than original 11 6...

Page 11: ...Fire IITM Pilot Mounting Tubes Spare Parts Part No Description SP 48 MTF Mounting Tube Flanged flange OD 80 length 120mm SP 48 MTW 150 Mounting Tube for Welding length 150 mm SP 48 MTW 600 Mounting Tu...

Page 12: ...12 2020 Carrier APPENDIX No 1 The Pilot capacity vs gas pressure graphs standard version Remark The real measured capacity may differ by 5 depending on a particular pilot and measurement conditions...

Page 13: ...lane Fig B Typical for refinery petrochem and industrial heaters shows position of SP 32 and SP 48 Gas Igniter operating as a continuous pilot on a sample main burner with gas spuds and central oil or...

Page 14: ...nery gas Refinery Off Gas needs additional engineering and testing because their gas compositions and calorific values are different than these of NG PG and LPG taken for gas pilot design Moreover the...

Page 15: ...x 35 315 cubic foot ft3 Air flow rate 1 cubic metre hour m3 h x 0 589 standard cubic foot min SCFM Weight 1 kilogram kg x 2 2046 pound lb Pressure 1 kilopascal kPa x 6 895 pound square inch gauge psig...

Page 16: ...which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIE...

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