background image

7

4.

How to install and wire the Plant Master

This section contains basic installation information, wiring specification and connection details.

The process of installing the Plant Master (NXTSD104) has 2 aspects:

Mechanical mounting

Electrical connection

WARNING

The Touch screen chassis earth point MUST be earthed to maintain
electrical safety and ensure reliable operation.

The screen of the CANbus cable is NOT designed to provide the earth
connection for the Touch screen display. Therefore, you must make a
separate earth connection using the largest cross-section area cable
possible.

4.1 Mechanical Mounting.

Mount the Touch screen on  the front of the  burner  cabinet,  or  similar location.  If  possible, avoid
reflections from windows or boiler house lighting when planning the location of the screen.

The maximum allowable cabinet wall thickness is  0.28 " (7 mm.)

Install the Touch screen so that the part within the panel is in a PD1 or PD2 environment according
to EN6730-1, and the ambient operating temperature range of the equipment is 32 to 140 °F
(0 to 60 °C).

With  the  sealing  gasket  installed  between  the  panel  and  the  Touch  screen,  the  protection  from
‘outside’ the panel will be IP65.

4.2 Wiring Requirements.

Please pay particular attention to the wiring requirements for the Plant Master. These will protect
the equipment from electrical interference, earth loop problems, and damage to the controller and
modules.

Summary of Contents for Plant Master

Page 1: ...sequencing of up to 10 boilers When used as a sequencing master the operator can select the lead boiler limit the modulation of any boiler as well as remove a boiler from the sequence There are also...

Page 2: ...st not be left uncovered while power is on If it is essential to do so while rectifying faults only personnel qualified by training and experience should be involved The time any covers are off must b...

Page 3: ...mensions and mounting hole options 6 4 HOW TO INSTALL AND WIRE THE PLANT MASTER 7 4 1 Mechanical Mounting 7 4 2 Wiring Requirements 7 5 SETTING UP THE PLANT MASTER 11 5 1 Entering Plant Master Mode 12...

Page 4: ...ll control and sequence up to 10 burner controllers for Steam Plant applications The communications are delivered via Ethernet therefore all controllers will need a display which supports Ethernet 1 2...

Page 5: ...boil ers instead All boilers must therefore have Ethernet capable display modules NX6330 or touch screens NXTSD 104 The normal Overview button on the screen is then used to view an overview of all co...

Page 6: ...h boiler these are entered as Horse Power HP It is important that the units used are consistent as they are used to compare the output of each boiler and it s turn down With this information along wit...

Page 7: ...ch screen Protection Category IP65 screen bezel to panel IP20 electronics behind panel Mounting Attitude Any Number of Relays 4 Relay Type Volt free single pole change over Maximum Relay Current 6 A 2...

Page 8: ...6 3 1 Plant Master dimensions NXTSD104...

Page 9: ...unting Mount the Touch screen on the front of the burner cabinet or similar location If possible avoid reflections from windows or boiler house lighting when planning the location of the screen The ma...

Page 10: ...t practice Bootlace ferrules All cabling that operates at more than 50 V must be multi strand single core PVC insulated 16 0 2 mm 0 5mm2 and must meet the requirements of IEC 227 or IEC 225 For cables...

Page 11: ...m2 or greater as permitted by conduit sizing 4 2 3 ELV signal cable Screen Connection CANbus ELV low voltage signal cables MUST have a screen of the tinned copper braid shield type The manufacturers o...

Page 12: ...7 Touch screen Unit Relay output 3 common 0 250 V PR8 Touch screen Unit Relay output 3 normally closed 0 250 V PR9 Touch screen Unit Relay output 3 normally open 0 250 V PR10 Touch screen Unit Relay o...

Page 13: ...d the TSD104 will need to be temporarily connected to a powered Nexus PPC6000 or NX6100 for configuration as the Plant Master TSD No other connections to the PM TSD are permitted at this time Wiring s...

Page 14: ...es DHCP leave the Ethernet settings for all devices to automatic DHCP If the devices are connected by a simple Ethernet switch or a hub then IP addresses for each device will have to be set manually F...

Page 15: ...Sequencing Set Up Screen Entering the Settings screen Press the Settings button Then enter passcode 903 here 13...

Page 16: ...ally Should the sequencing system fail the boilers will fall back to independent running using SP1 SP2 option parameters 22 x define the banking cut in and cut out limits of the lag boilers When the P...

Page 17: ...ting The system will try to keep all boilers apart from the last lag boiler as close to this fire rate as possible Typically boiler efficiency peaks at around 75 modulation but all boilers are differe...

Page 18: ...ted to just over the maximum available power from all currently firing boilers at high fire This is to prevent integral wind up of the PID when waiting for boilers for come on 5 2 6 On Off Strategy Th...

Page 19: ...up to compensate Restore Procedure To restore NXTSD104 back to 6000 controller mode Press on unit button top right hand corner of NXTSD104 Select Ethernet Select Ethernet Button to Disable Plant Mast...

Page 20: ...und defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREY...

Reviews: