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Firex PMKIE100, Instruction Manual For Installation, Maintenance And Use

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Firex PMKIE100 Instruction Manual For Installation, Maintenance And Use Download Page 5

 

 INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND 
USE Rev−12 

PMKIE−DIMU−GB−12

 

5

  

GB

 

INDIRECT TILTING PANS, ELECTRIC TYPE    

ˆPMKIE100˜ ˆPMKIE150˜ ˆPMKIE200˜ ˆPMKIE300˜ ˆPMKIE500˜  

 

WARNING! : 
The appliance must be disconnected from the power supply during cleaning, 
maintenance and replacement of internal components. 

 

WARNING! :   
When cleaning the appliance never use direct jets of water to prevent infiltration of 
the liquid and damage to components. 

 

WARNING! : 
Possibility of slippery floor in the areas adjacent to the appliance. 

 

WARNING! :   
If the power cable is damaged, it must be replaced by the manufacturer or by its 
technical assistance service or by a similarly qualified person in order to avoid any 
risk. 

 

1.4 

CONSTRUCTION 

 

−

 

Main structure in AISI 430 with 4 adjustable height feet. 

−

 

Panels in stainless steel AISI 304, thickness 10-12/10. 

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Cooking vat in stainless steel AISI 316, thickness 20/10. 

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Lid in stainless steel, hinged and spring balanced in all opening positions. 

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Jacket and lining in stainless steel AISI 304, thickness 15-20/10. 

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Heating system comprising shielded heating elements made from “Incoloy-800” alloy with boiler and steam 
circulation, controlled by electromechanical thermostat and by pressure switch to prevent steam outlet 
from the safety valve and unnecessary power waste. 

−

 

Jacket pressure is controlled by means of pressure switch and safety valve; the appliance is equipped with 
an breather valve eliminating air from inside the jacket to speed up heating using saturated steam, 
vacuum breaker valve and analogic pressure gauge. 

−

 

The appliance is equipped with : 

−

 

Three-position selector  

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Operating thermostat for temperature adjustment inside the cooking vat. 

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Selector for tilting and return of the pan.  

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Lamp green light indicates when the unit is energized.  

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Lamp orange light indicates when the heating is in function. 

−

 

Lamp orange light indicates the lowest water level in jacket . 

−

 

Lamp red light indicates the heating interruption in case of water missing in jacket. 

−

 

Manual tap (hot / cold water) to fill the vat. 

−

 

Front tap level control jacket. 

−

 

Analogical pressure gauge . 

 

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Jacket safety valve. 

−

 

Air elimination valve. 

−

 

Vacuum breaker valve. 

−

 

Heating interruption in case of water missing in jacket. 

−

 

Safety thermostat to interrupt operation automatically in case of failures. 

−

 

Heating interruption during vat tilting 

 

Summary of Contents for PMKIE100

Page 1: ...ANUAL FOR INSTALLATION MAINTENANCE AND USE INDIRECT TILTING PANS ELECTRIC TYPE PMKIE100 PMKIE150 PMKIE200 PMKIE300 PMKIE500 ATTENTION Read the instructions before using the appliance TRANSLATION FROM ITALIAN MANUAL ...

Page 2: ... 11 3 2 1 Electrical connections and equipotential bonding 12 3 2 2 Connection to waterworks 12 3 3 Commissioning and testing 13 3 4 Maintenance of the appliance 13 3 5 Periodic maintenance 13 3 6 Jacket cleaning service technician 15 3 6 1 Possible failures and their elimination 17 4 USE 18 4 1 Warnings and hints for user 18 4 2 Instructions for use 18 4 2 1 Filling the jacket 19 4 2 2 Switching ...

Page 3: ...anual with care so that it is always available to all users of the machine The manufacturer does not assume any responsibility or warranty commitment for accidents and damage due to non compliance with the requirements or installation or maintenance not in accordance with safety standards Also applies in case of improper use of the appliance by the operator 1 2 SIMBOLS AND PICTOGRAMS NOTES Report ...

Page 4: ...cribed in as much detail as possible so that a service technician will be able to understand the nature of the problem Gloves should be worn to protect the hands during installation and maintenance operations WARNING This appliance is not intended for use by persond including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been giv...

Page 5: ...hielded heating elements made from Incoloy 800 alloy with boiler and steam circulation controlled by electromechanical thermostat and by pressure switch to prevent steam outlet from the safety valve and unnecessary power waste Jacket pressure is controlled by means of pressure switch and safety valve the appliance is equipped with an breather valve eliminating air from inside the jacket to speed u...

Page 6: ...ions of the electrical power supply company or agency any other local prescriptions 1 6 SPECIAL REQUIREMENTS FOR THE INSTALLATION SITE The room in which the appliance is to operate must be well ventilated In addition it is good policy to locate the appliance under an extractor hood so that cooking vapours can be removed rapidly and continuously To connect directly to the network it is necessary to...

Page 7: ...96 Useful volume lt 102 150 200 300 470 Temperature C 20 110 Liters H20 jacket lt 32 32 50 65 65 Jacket pressure kPa 85 85 55 55 55 TECHNICAL DATA INSTALLATION Electric power kW 16 18 32 36 36 Voltage Input standard V 380 415 V 3 50 60Hz IPX IPX 4 Rated current A 24 3 27 3 48 6 54 7 54 7 Cable connection nr x mm 4 X 6 4 X 6 4 X 10 4 X 16 4 X 16 Water pressure kPa 50 300 Hot water inlet Ø 3 4 Cold ...

Page 8: ...36 36 Corrente A 42 0 47 2 84 0 94 5 94 5 Cavo alimentazione nr x mm 4 x 10 4 x 10 4 x 25 4 x 35 4 x 35 Voltage 200 208 V 3 PMKIE100 PMKIE150 PMKIE200 PMKIE300 PMKIE500 Potenza elettrica kW 13 15 26 29 29 Corrente A 36 3 40 9 72 7 81 7 81 7 Cavo alimentazione nr x mm 4 x 10 4 x 10 4 x 25 4 x 25 4 x 25 Voltage 440 V 3 PMKIE100 PMKIE150 PMKIE200 PMKIE300 PMKIE500 Potenza elettrica kW 16 18 32 36 36 ...

Page 9: ...al means forklift or transpallet capable of supporting its weight and size see tab TECHNICAL DATA Always check the correct balance of the weight of the machine B center of gravity to prevent unexpected movement or dropping to the floor of the car with damage to people or things around you For transport on pallets Fig 1 For transport without pallets Fig 2 After positioning remove the bars under the...

Page 10: ... of the machine check that the packaging is undamaged If it does not withdraw the conditional commodity producing photographic evidence of any apparent damage After removing the packaging check that the appliance is undamaged In case of visible damage do not connect the appliance but contact the sales outlet immediately Check for the presence of individual components with packing lists Remove from...

Page 11: ...ulation The appliance must stand level Small differences in level can be eliminated by screwing or unscrewing the adjustable feet A significantly uneven or sloping stance can affect the operation of the appliance adversely After positioning remove the bars under the frame It is advisable to keep the bars so that they are available for subsequent movements Warning In PMKIE500 models is necessary to...

Page 12: ...ached by removing the lower front panel unloose the screws The cable fastener is on the lower right hand side The cable must be fed in from beneath the clamp The individual wires are then fastened to the corresponding terminals of the terminal board The earth wire must be longer than the other wires so that in the event of the cable being jerked or the clamp broken the live wires will disconnect f...

Page 13: ...ord is neither subject to stretch nor in contact with nor surfaces Now proceed to light the appliance as directed in the instructions for use While the appliance is in use voltage should not differ from the nominal voltage more than 10 The test report must be completed in full and submitted to the customer who should then sign in acceptance With effect from this moment the appliance is covered by ...

Page 14: ...onnected and in good condition ANNUAL CHECKS ACTION 1 Check coupling panels must be perfectly closed with all the screws 2 Check the pressure gauge functional Test to be performed without the product in the vessel displayed maximum pressure 0 65 bar mod 100 150 0 45 bar mod 200 300 500 3 Check the pressure switch functional Test to be performed without the product in the vessel maximum pressure OF...

Page 15: ... following maintenance interval ANNUAL If water hardness 16 f French degrees THREE YEAR If water hardness 8 f 16 f French degrees FIVE YEAR If water hardness 4 f 8 f French degrees 1 Leave the pan to cool completely Make sure that there is no pressure 2 Remove the jacket discharge cap fully discharge jacket and screw the cap 4 Remove the threaded cap from the group filling jacket 5 Slowly pour the...

Page 16: ...ˆPMKIE150 ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 6 Open the drain plug jacket placed on the bottom of the pan Dispose of contents in accordance with the regulations in force on waste disposal 7 For an effective rinsing filling and emptying several times the interspace with mains water It is advisable to use softened water to fill the jacket ...

Page 17: ...mantled the lower rear panel Contactors unit level The contactors are accessible after removing the lower front panel on the frame right Pull the box and remove the cover Switch Operating thermostat working pressure limit switch To enter you must remove the right side panel The movement of the tank can not be done failure to fuses failure motor tipping board failure switches motor motor fault tipp...

Page 18: ...used by an improper use of the appliance therefore it is important to train personnel properly All the installation and maintenance operations must be performed by fitters who are members of an official register Respect the periods required for maintenance With this is mind customers are recommended to sign a service agreement In case of failures concerning the appliance all outputs electrical pow...

Page 19: ...the double jacket has been reduced to approximately atmospheric pressure WARNING The water level in the jacket must be checked each time before lighting It is advisable to use softened water to fill the jacket Open the level tap on the front of the appliance fig 1 Unscrew the filling cap on the safety valve unit fig 2 The latter is on the right of the appliance surface Fill with softened water Whe...

Page 20: ... Start of cooking Turn the selector from position 0 to one of the heating positions according to cooking requirements The green light turns on automatically Generally cooking is started with the selector in position 2 once the vat has reached cooking temperature turn the selector to 1 to maintain it Set the operating thermostat knob on the desired temperature between 40 and 100 C Heating will star...

Page 21: ...ON During the emptying of the tank the operator must stand on the right side of the machine paying attention to the leakage of the contents from the hot pan and any sketches Must enforce Furthermore the staff present in the room a safe distance from the perimeter of the machine of at least 2 m in both emptying phase that return of the pan In cases where the machine was equipped with drain valve fr...

Page 22: ...NG The appliance must be disconnected from the power supply during cleaning When cleaning the appliance never use direct jets of water to prevent infiltration of the liquid and damage to components Clean the cooking vat with water and a detergent rinse thoroughly and dry well with a soft cloth External surfaces should be washed down using a sponge and hot water with a suitable proprietary cleaner ...

Page 23: ...mist probably situations and controls that the operator should perform to avoid applying to a service centre unnecessarily If the problem is not solved after the necessary controls turn off the appliance immediately unplug it cut off any supplies and apply to a service centre the vat contents do not heat up check that the power ON OFF switch installed before the appliance is on check that it is no...

Page 24: ... ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 6 DISPOSAL EQUIPMENT Directives 2002 95 EC Directive 2002 96 EC and 2003 108CE The symbol on the rating plate indicates that the product at the end of its useful life must be collected separately from other waste For the recycling of this equipment at the end of life contact the supplier of the equipment itself ...

Page 25: ... ELECTRIC TYPE ˆPMKIE100 ˆPMKIE150 ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 7 FIGURES AND DETAILS 7 1 LAYOUT CONNECTIONS PMKIE LEGEND E Electrical connection 1 Vat water feed tap Q Equipotential clamp 2 Jacket level tap A Hot water connection 3 Security group B Cold water connection OPTIONAL 4 Cooking vat drainage tap ...

Page 26: ...ND USE Rev 12 PMKIE DIMU GB 12 26 GB INDIRECT TILTING PANS ELECTRIC TYPE ˆPMKIE100 ˆPMKIE150 ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 7 2 FIG SECURITY GROUP LEGEND 1 Safety valve 4 Pressure gauge 2 Breather valve eliminating air 5 Filling cap 3 Depression valve ...

Page 27: ...ˆPMKIE150 ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 7 3 FIG CONTROLS PMKIE LEGEND 1 Selector 4 Heating on signal lamp 2 Operating thermostat 5 Orange lamp warning light failing water in the jacket 3 Green warning light 6 Red lamp warning light in the jacket 2 0 1 0 6 0 100 8 0 4 0 SELECTOR Position 0 Off Position 1 50 power Position 2 50 power ...

Page 28: ...INSTRUCTION MANUAL FOR INSTALLATION MAINTENANCE AND USE Rev 12 PMKIE DIMU GB 12 28 GB INDIRECT TILTING PANS ELECTRIC TYPE ˆPMKIE100 ˆPMKIE150 ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 OPERATING THERMOSTAT ...

Page 29: ...2 29 GB INDIRECT TILTING PANS ELECTRIC TYPE ˆPMKIE100 ˆPMKIE150 ˆPMKIE200 ˆPMKIE300 ˆPMKIE500 7 4 FIG TIPPING COMMANDS PMKIE LEGEND 1 Tipping selector 3 Emergency button 2 Indicator light green power ON MOTOR TILTING PAN Position 0 Off Position 1 pan tilting Position 2 pan return ...

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