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6200-002

REV. A

04.16.2009

www.fireplaces.com

Also check the outer edge of mantel where it fits against the

wall to see that there are no excessively large gaps.  Small gaps

will be filled later with caulk.  Any large gaps (more than 3/16”)

may require that you trim the mantel return to conform to the

irregularities in the wall,  or that you consider straightening the

wall before you install the mantel.

The method used for fastening your mantel to the wall may vary

depending on your situation.  Mantels can be nailed, glued,

screwed (preferably with finish-head screws), attached with

brackets of various types.

The most common method is to nail through the top of the

mantel into studs in the wall.  That method will be explained

here.

Install optional hearth base. Position and center the base in the

front of the fireplace. Secure the base using construction adhe-

sive or finishing nails. If using finishing nails, use a stud finder or

other method, locate at least two studs in the wall above the base.

Push the base tightly against the wall,   drill 3/32” pilot holes at a

45 degree angle down through the top, as shown in above.

Using 16d finish nails, nail the base to the wall.  Use a nail set

to set the nail head below surface of the top, and fill the result-

ing hole with an appropriate filler.

Using a stud finder or other method, locate at least two studs in

the wall above the fireplace.  Holding the mantel tightly against

the wall,   drill

3/32” pilot holes at a 45 degree angle down through the top of

the shelf, as shown in above.

Using 16d finish nails, nail the mantel to the wall.  Use a nail set

to set the nail head below surface of mantel, and fill the result-

ing hole with an appropriate filler.

If the mantel requires nailing at the legs, repeat the drilling and

nailing process at a location where there is a stud or other

backing in the wall.

[Alternate method if you choose not to use nails in your new

mantel:  Carefully mark the correct position of the mantel on

the wall.  Remove mantel from the wall and run a bead of

silicone along the rear edge of return and top where it contacts

the wall, all the way around. Press mantel firmly against the

wall being careful to locate it properly with the marks you made.

Hold the mantel against the wall with diagonal braces or other

means until the silicone is set.]

5.

6.

7.

8.

Install non-combustible facing material such marble, granite, tile

using High Temp. adhesive.

Have someone hold the mantel tightly against the wall while you

view it from all sides to make sure everything is fitting properly

and that  visible portions of marble legs are equal.  The inner

edge of the mantel should lap the outer edge of the surround

material around the firebox.  Remember  that the scribe will

close the gap between mantel and stone and  cover another

1/2” of the stone once it is installed.

Summary of Contents for mantels & surrounds Kenwood Flush

Page 1: ...Classics A68F90 2 Paint Sherwin Williams Duration Home A98W151 Interior Latex Paint All other products may result in discoloration or undesired results Improper installation adjustment can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier Comply with all minimum clearances to combustibles as specified in firebo...

Page 2: ...ace centered between windows g Where are the electrical cable outlets positioned h Is there hardwood or carpet going in Above is a diagram of issues that may prevent an installation of wood products around a firebox Parts List and Diagram MANTEL PARTS 1 Top assembly a 1 Left leg assembly b 1 Right leg assembly c 3 Left right top scribe molding d 1 Hearth base optional e 8 Cams installed f 4 Double...

Page 3: ...y inserted into the breastboard and there is no gap between leg and breastboard Using a philips screwdriver turn the cams in breastboard clock wise until snug Do not rely on the cam to pull the two together Do not over tighten as too much torque can break the cam Repeat the last two steps for the other leg Your mantel is now assembled except for the scribe which will be re attached after the mante...

Page 4: ...r or other method locate at least two studs in the wall above the fireplace Holding the mantel tightly against the wall drill 3 32 pilot holes at a 45 degree angle down through the top of the shelf as shown in above Using 16d finish nails nail the mantel to the wall Use a nail set to set the nail head below surface of mantel and fill the result ing hole with an appropriate filler If the mantel req...

Page 5: ...l not to hit the facing material when nailing the scribe in place No cutting is needed if hearth exceeds mantel legs CAUTION ALDER IS A HARD WOOD AND PRONE TO SPLITTING IF THIS MANTEL IS MADE FROM ALDER IT IS RECOMMENDED TO PREDRILL 1 16 HOLES ON THE INSIDE SCRIBE PIECES PRIOR TO ATTACHING THEM TO THE MANTEL TO AVOID SPLITTING Attach the scribe making sure it is pushed back against noncom bustible...

Page 6: ...rnishings dealer with any questions or concerns Notes __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ ...

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