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FireplaceXtrordinair 98900779, Manual, Page: 16 / 33

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FireplaceXtrordinair 98900779 Manual Download Page 16

 

CoolSmart TV  

864, PB 42 Linear, PB 42 CF, 4415 HO 

Sku# 98900779 

 

Page 16 of 33 

17602029- 9/24/19 

© Travis Industries, Inc. 

PB 42 CF - Framing the Chase  

 

 

 

43-1/2" (1105mm)

46-1/4"

1175mm

Max. 120"

Min. 78-3/4”

(2001mm)

(3048mm)

17-1/4"

(439mm)

3-3/4"

Uppe

r M

anifo

ld Fra

ming

Low

er M

anifo

ld Fr

amin

g

8-1/2"

Bottom of Upper 
Manifold Framing

Braces for Manifold 

Support Brackets

PB 42 CF 24-1/4" (616mm)

(216mm)

(96mm)

Summary of Contents for 98900779

Page 1: ...11 PB 42 Linear Mantel Clearances 13 PB 42 CF Details 14 PB 42 CF Installation Overview 14 PB 42 CF Installation Requirements 15 PB 42 CF Framing the Chase 16 PB 42 CF Fireplace Preparation 17 PB 42 C...

Page 2: ...y above the fireplace When using this kit disregard the framing dimensions in the manual and follow the framing instructions shown on page 3 In addition the non combustible facing height is reduced ab...

Page 3: ...8 74mm 1 1 4 32mm 41 1042mm 1 3 4 45mm Min 3 1 2 89mm Max 3 77mm Min 1 2 13mm Max 4 1 4 108mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Manifold Ceiling Upper Manifold Framing Lower Manifold Framing Ma...

Page 4: ...ed framing is installed after the manifold is installed It is used to secure the nailing brackets on the fireplace to the framing It also provides support for the facing above the fireplace This frami...

Page 5: ...the right cover plate with the single knockout from the top of the fireplace and discard it 2 Remove the 4 screws that secure the two circular cover plates on the next layer of the fireplace Carefull...

Page 6: ...replace NOTE Removal of the left cover plate will expose two 5 holes in the top surface of the fireplace 5 Use snips or diagonal cutters to snip the tab on the 2 knockouts located on the cover plate r...

Page 7: ...secure the starter collar to the fireplace Seal the joints with silicone caulk or aluminum U L 181A P tape 8 Install the fireplace into the framed chase See section Installation in the manual 864 Mant...

Page 8: ...framing dimensions in the manual and follow the framing instructions shown on page 3 In addition the non combustible facing height is reduced above the fireplace see illustration below All other insta...

Page 9: ...mm 1 1 4 32mm 41 1042mm 1 3 4 45mm Min 3 1 2 89mm Max 3 77mm Min 1 2 13mm Max 4 1 4 108mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Manifold Ceiling Upper Manifold Framing ProBuilder Linear Fireplace Lo...

Page 10: ...s Industries Inc PB 42 Linear Framing the Chase PB42 Linear 47 1 8 1197mm 34 1 2 877mm Max 120 3048mm Min 66 1 2 1690mm 15 7 8 404mm 3 3 4 96mm Upper Manifold Framing Lower Manifold Framing 8 1 2 216m...

Page 11: ...ss on the far side away from the tap to pop the edge of the knockout up 2 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free Discard the knock out plate...

Page 12: ...minum U L 181A P tape 5 Install the fireplace into the framed chase See section Installation in the manual NOTE With the use of this kit the clearance to combustible material may be reduced Combustibl...

Page 13: ...n front of the TV and 1 to both sides b Maximum Mantel Depth b With CoolSmart TV Kit Mantel Height Above Base a With CoolSmart TV Kit 46 1169mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1...

Page 14: ...isregard the framing dimensions in the manual and follow the framing instructions shown on page 3 In addition the non combustible facing height is reduced above the fireplace see illustration below Al...

Page 15: ...m 2 7 8 74mm 1 1 4 32mm 41 1042mm 1 3 4 45mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Min 3 1 2 89mm Max 1 1 2 39mm Min 3 1 2 89mm Max 3 77mm Min 1 2 13mm Max 3 1 2 89mm Manifold Ceiling Upper Manifold...

Page 16: ...19 Travis Industries Inc PB 42 CF Framing the Chase 43 1 2 1105mm 46 1 4 1175mm Max 120 Min 78 3 4 2001mm 3048mm 17 1 4 439mm 3 3 4 Upper Manifold Framing Lower Manifold Framing 8 1 2 Bottom of Upper...

Page 17: ...cated below the knockouts see illustration below 2 Use snips or diagonal cutters to snip the tab on the knockouts Press on the far side away from the tap to pop the edge of the knockout up 3 Grab on t...

Page 18: ...You may discard the plates 5 Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace Seal the joints wit...

Page 19: ...r gap behind TV to wall The mantel must extend 2 in front of the TV and 1 to both sides b Maximum Mantel Depth b With CoolSmart TV Kit Mantel Height Above Base a With CoolSmart TV Kit 46 1169mm 0 0 m...

Page 20: ...g this kit disregard the framing dimensions in the manual and follow the framing instructions shown on page in this document In addition the use of this kit allows for combustible facing to be install...

Page 21: ...2 1067mm 2 7 8 74mm 1 1 4 32mm 41 1042mm 1 3 4 45mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Min 1 1 2 39mm 3 3 4 96mm Max 120 3048mm Min 67 1 4 1709mm Ceiling Upper Manifold Framing Max 3 1 8 80mm Fac...

Page 22: ...The maximum facing depth combustible non combustible facing is 1 1 4 Any facing that extends farther than 1 1 4 must meet mantel clearances WARNING The front of the appliance is subject to high temper...

Page 23: ...ace The drywall can contact the top of the fireplace top Use a nut driver to remove the 8 screws that secure the header assembly to the top of the fireplace Slide the header assembly back Align the he...

Page 24: ...be installed after the fireplace is put into position It is used to provide support for the facing above the fireplace and nailing brackets Min 37 5 8 956mm Max 120 Min 67 1 4 1709mm 3048mm 17 432mm...

Page 25: ...aming members included with the fireplace 3615 and 4415 have 3 and 6015 has 4 Remove the screws that secure the sheetrock backer L shaped metal bracket secured to the metal header of the unit and disc...

Page 26: ...plates can create hazardous conditions First Layer Remove all 4 of the 5 knockouts leave the square cover plates in place Use snips or diagonal cutters to snip the tab on the knockouts Press on the fa...

Page 27: ...602029 9 24 19 Travis Industries Inc Third Layer Under the second layer of knockout plates you will find cover plates held in place with 2 screws Use a nut driver or drill with an extension to remove...

Page 28: ...et removed from the fireplace just rotated to uncover the hole Once the plate has been rotated tighten the screw to lock the plate in place NOTE When all the plates have been removed it should look th...

Page 29: ...o both sides b Maximum Mantel Depth b With CoolSmart TV Kit Mantel Height Above Base a With CoolSmart TV Kit 46 1169mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m 5 1 2 7 m m 4 1 0...

Page 30: ...t in place 2 Remove the rear mounting brackets by loosening 1 4 screws and sliding it out of the keyhole slots 3 Determine the desired location of the bottom of the convection air outlet Install a hor...

Page 31: ...ing members installed in the previous step Tilt the outlet of the manifold downward until the outlet of the manifold and the two mounting tabs can fit between to two framing members Slide the outlet i...

Page 32: ...e Secure the brackets to the chase using screws not included Tighten the screws securing the brackets to the manifold 7 Stretch the included flex to its maximum length Measure the distance between the...

Page 33: ...s the unit 9 Once all finish work is complete around the outlet of the manifold install the outlet grill assembly using the two included screws one at each end The grill assembly will overlap finish m...

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