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FireplaceXtrordinair 44 DV XXL EF, Owner'S Manual, Page: 16 / 58

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FireplaceXtrordinair 44 DV XXL EF Owner'S Manual Download Page 16

1 6

Installation 

(for qualified installers only)

Travis Industries

9 3 5 0 8 1 0 9

1 8 0 5 0 1

Mantel Requirements

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The combustible area above the facing must not protrude more than 3/4" from the facing.  If it does, it
is considered a mantel and must meet the mantel requirements listed in this manual.

Combustible or Non-Combustible Mantels

Combustible Mantel

34-7/8"

24Ó Min.

Max.
Mantel 
Depth is 
8Ó

Base of Fireplace

Summary of Contents for 44 DV XXL EF

Page 1: ...a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service age...

Page 2: ...d the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Ok C...

Page 3: ...ilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AAA AA AA A A A A This unit is not for us...

Page 4: ...rt Elbows 22 Vertical Term with Two Elbows 23 Vent Termination Requirements 24 Gas Line Requirements 25 Fuel 25 Gas Line Connection 25 Gas Inlet Pressure 25 Electrical Connection 26 Finalizing the Ins...

Page 5: ...U Output on High with blowers on 42 920 44 080 Efficiency with blowers on 74 76 AFUE Annual Fuel Utilization Efficiency 68 69 Heating capacity will vary with floor plan insulation use of Power Heat Du...

Page 6: ...allation is not rigid the qualified installer should follow the procedure best suited for the installation Packing List Propane Conversion Kit Log Set Log Set Coals Glowing Embers Electrical Connector...

Page 7: ...the right rear of the fireplace If using a remote control or thermostat route the wire to a location near the gas line include an extra 3 length for hookup NOTE if venting directly to the rear make su...

Page 8: ...eplace must be placed so the vents below and above the glass do not become blocked Vertical Standoff The vertical standoff above the fireplace must be erected prior to installation See the illustratio...

Page 9: ...rox 16 3 4 23 1 8 1 Standoffs 19 5 8 19 1 2 Min 1 Clearance 60 3 8 Raised Fireplaces The fireplace and hearth if desired may be placed on a platform designed to support the fireplace approximately 300...

Page 10: ...AAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA A A AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAA...

Page 11: ...stration to the right AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA A A AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAA...

Page 12: ...NOTE Do not tuck tile underneath the face on the bottom there will be a 1 2 air space below the access door You may do this on the sides and top but not on the bottom To achieve a facing that is flush...

Page 13: ...Installation for qualified installers only 13 Travis Industries 93508109 180501 Face Dimensions 33 7 8 6 3 8 46 Access Door Radius 45 3 8...

Page 14: ...A Note how the tile facing fits behind the face on the side and top and butts up to the face on the bottom When fully installed there will be a 1 2 air space below the access door on the face Do not b...

Page 15: ...llation is correctly completed there will be a 1 2 air space below the access door on the face Do not block this air space it is required for access door opening and proper air flow 3 8 Tile 1 2 Cemen...

Page 16: ...ts The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual Combustible or...

Page 17: ...stop A A A A A A A A A A A AA AA AA AAA The Travis firestop is required part 93006094 when passing through any wall Min 5 1 2 Clearance Above the Vent before first firestop Min 3 Clearance Above the V...

Page 18: ...stop is postitioned correctly so the 3 clearance is allowed above the vent 3 Min 1 Min 1 Min Combustible Surfaces Minimum framing for fire stop Minimum 12 tall Minimum 10 wide Apply high temperature s...

Page 19: ...te and move it so the correct notch falls into the slot on the adjustment bracket AAAAA AAAAA AAAAA AAAAA This restrictor is in position 1 factory setting This restrictor is in position 2 Adjustment B...

Page 20: ...AA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAA...

Page 21: ...AAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA...

Page 22: ...ections require a 1 4 rise every 12 of travel The maximum vertical height is 19 The maximum horizontal length is 20 Horizontal Elbows are NOT ALLOWED AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAA...

Page 23: ...AAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA...

Page 24: ...driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 48 clearance from any mechanical air supply inlet 72 for Canada J Minimum 36 clearance above and 48...

Page 25: ...installed behind the access door inside the fireplace Gas Control Valve PILOT ADJ VENT TO L P I O N O F F H I L O 3 8 M P T to 1 2 O D Fitting Factory installed The 1 diameter access hole is located 2...

Page 26: ...to the fireplace 6 1 4 a b Insert the sheathed cable from the power source through this cable clamp Once the wires are attached tighten the clamp to secure the cable Replace the cover removed in step...

Page 27: ...45 the glass with frame can be pulled up and away Set the glass aside to prevent damage Glass Replacement Make sure all three bottom latches are facing upwards Position the glass at a 45 angle and lay...

Page 28: ...result in property damage or personal injury Note If you have converted this appliance to propane LP the front burner air shutter may require adjustment The front air shutter is adjusted with the log...

Page 29: ...ly 29 Travis Industries 93508109 180501 c Front Log Installation has a 3 stamped on bottom TOP VIEW Place the front log Note how the square notch on the log fits over the pilot assembly this illustrat...

Page 30: ...the Installation for qualified installers only Travis Industries 93508109 180501 d Left Log Installation has a 2 stamped on bottom Center the left log on this ledge Slide the log all the way to the r...

Page 31: ...le lines up with this pin This pin goes into this slot f Right Twig Installation has a 4 stamped on bottom TOP VIEW The right twig fits directly in front of this burner tube When in place the right si...

Page 32: ...directly over the burner holes Repeat this process to embed several fibers into the log material AAA AA AA AA AA AA AA Front Log Directly Above Front Burner Metallic Wool Fibers Pull off a thin mat o...

Page 33: ...ket 6 Let the heater burn for fifteen minutes Adjust the rear air shutter if necessary to achieve the correct looking flame see the illustration below The air shutter adjusts the amount of air that mi...

Page 34: ...ncorrectly the vent may cause the flames inside the fireplace to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is cor...

Page 35: ...fore installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove...

Page 36: ...Switch PILOT IGNITER Pilot Igniter BLOWER CONTROL LO OFF Blower Knob HI Open the access door to view the controls Blower Knob This knob controls the speed of the internal convection blower that pushe...

Page 37: ...s on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the red button on the pilot igniter repeate...

Page 38: ...SE T TE MP TIM ER MI N Tim e Se t Tim e Ca nc el A u t o OF F ON Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the re...

Page 39: ...n use the wall mounted rheostat to operate the blower speed The blower will automatically shut off after the fireplace cools OFF Turn the dial all the way counter clockwise until it clicks off HIGH Th...

Page 40: ...ing Check the burner for cracked holes warpage or corrosion Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact y...

Page 41: ...r is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the re...

Page 42: ...re switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER PILOT ADJ VENT TO L P...

Page 43: ...lacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials Baffle 93006095 Log Right Twig 93006057 Blower Convection Mounting Grommets 93005017 Operating...

Page 44: ...44 Safety Label Travis Industries 93508109 180501 The safety listing label is on a plate chained to the gas control valve A copy of the safety label is shown below...

Page 45: ...micals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weat...

Page 46: ...AAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA Remove the four screws holding the front and main burner in place 1 4 Nutdriver Air Control Slider Slide the main burner to the left and lift it up and...

Page 47: ...all the way to the left see page 34 This will allow for the main lower orifice to be removed Air Shutter Look here for the orifice identification Apply thread sealant to the LP orifices prior to inst...

Page 48: ...lot Hood Assembly 1 1 P L Orifice Identification 1 6 P L preferred NG Natural Gas Orifices 1 8 N 2 1 N preferred 6 Replace the pilot shield see step 4 above 7 Replace the front and main burner see ste...

Page 49: ...easily Use a hand screwdriver and tighten each screw evenly 1 2 Place the included propane label over the natural gas label on top of the gas control valve THIS CONTROL HAS BEEN CONVERTED TO LP 1 3 M...

Page 50: ...Blower Box Maximum Duct Length 20 1 Determine the route for the heat duct using the illustration below as a guide A A A A A A A A AA AA AA AA AA AA AA AA AA AA AA AA AA A A A A A A A A A A A A A A A...

Page 51: ...AA AA AA AA AA AA AA 5 1 4 16 This blower was designed for framing on 16 centers construct additional framing if needed c Slide the blower with wires into the hole cut in step a Attach with four scre...

Page 52: ...to lock it in place 1 4 Nutdriver Remove and discard the cover plate Starter Ring 4 Install the air duct Each section when joined must be attached with three screws and duct tape U L 181A P or equiva...

Page 53: ...70 in the U S or with the current CSC22 1 Canadian Electric Code in Canada Warning Make sure the fireplace electrical circuit is disabled prior to working on electrical hookup Rheostat Junction Box Ho...

Page 54: ...directions below to wire the rheostat NOTE There are two types of junction boxes use the appropriate junction box for your installation a Force the sheathed cable through one of the locking flaps on...

Page 55: ...tat to the molex connector Then attach the molex connector to the fireplace c d Standard Screwdriver Power Source for Fireplace Remove the cover from the fireplace junction box Note you may need to lo...

Page 56: ...le for the gas line on either side Jumper Wire green wire Thermostat Wire Hole with grommet Gas Line 2 Determine a location for the thermostat that is within range of the 50 length of thermostat wire...

Page 57: ...attaches to the walls of the firebox to enhance aesthetics Before installing remove the face glass logs and rock wool The directions below detail installation 5 16 Nutdriver AAAAAAAAAAAAA AAAAAAAAAAA...

Page 58: ...Termination Requirements 24 How this Fireplace Works 42 Vent Lengths 19 Installation Options 5 Items Required for Installation 6 Leaking Gas See Inst on Cover Listing Information 44 Location of Contr...

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