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26

Kalea Bay LED Outdoor Fireplace

REV. 4-17-19  Page 20

LED LIGHTING INSTALLATION 

Step 10:

 Remove the RGB control box from the components parts carton. Find a suitable location within a close 

proximity of the fireplace for convenience of operation and mount the control box upright and level as shown in Fig. 26, 

page 21.  Use Figs 24 & 25 for dimensional reference.  The fireplace is supplied with 10-feet of wiring for the RGB control 

box (switches and dimmer) installation. 

Note:

 If desired, you can purchase 10-feet wire extensions in the accessories 

section that will enable you to move the RGB control box up to 50-feet away from the fireplace.  

CAUTION:

 Ensure all 

switches are in the OFF position.  “I” indicates ignite/ON and “O” indicates OFF.  Learn button does not apply.

Step 11: 

 Remove the four (4) outer screws from each corner inside the cover plate and lift off.  See Fig. 24. This will 

expose the mounting plate.  See Fig. 25. 

CAUTION:

  Do not remove the two center screws from the cover plate.  This will 

release the entire switch box wiring from inside the junction box and make it difficult to reinstall.  

Take note of the 8-PIN (77115) and 6-PIN (77111) wire connectors.  These are labeled LED lights (6-PIN) and Control 

Module (8-PIN) connections.  These will be the final connection to the fireplace and crucial to the operation.

Step 12:

 Find a desired location to mount the RGB control box.  Cut a 6” wide x 5 ½” tall hole into the cement board. See 

dotted line in Fig. 25.  Mount the RGB control box.  

Note:

 The wires from the switches can be removed for eaiser 

installation, if needed.  Ensure to match the wires with the labels for each switch when reattaching.

Step 13:

  Remove the 8-PIN module wire harness (77116) from the components part box. Locate the 8-PIN male 

connector from the valve box (under the fireplace) and connect it to the 8-PIN female end of the wire harness.  

Connectors only attach one way; press together until it snap locks into place. See Fig. 26, page 21 for details.

Step 14:

 Feed the other end of the wire harness through the square access hole underneath the fireplace and pass the 

GFCI box, outside the fireplace to the RGB control box and connect.  Connectors only attach one way; press together 

until it snap locks into place.

Step 15:

 Locate the two ¼” male terminals from the valve box and connect the AF-4000ADP24 adapter. Plug the 7.5VDC 

adapter into the 120VAC GFCI box. 

Step 16: 

 Locate the 6-PIN wire harness (77111) for the LED lights and feed the wire harness up to the RGB 

control box and attach.  Connectors only attach one way; press together until it snap locks into place.  See Fig. 26, pg 21.

Step 17:

 Plug 12-volt adapter (77120) into the 120VAC GFCI outlet double gang junction box described on page 16.

Step 18:

 Plug 77115 into 77116 to connect the control module to RGB control box then connect the AF-4000ADP48EXT 

to the AF-4000ADP24 and plug it into the 120VAC GFCI outlet double gang junction box. See Fig. 26, pg 21 for reference.

Fig. 24

 RGB control box with 8 ¾” x 8 ¾” cover plate.

 

LED ON/OFF

ON/OFF

HI/LOW

LEARN

IPI/CONT PILOT

RGB DIMMER

LED ON/OFF

ON/OFF

HI/LOW

LEARN

IPI/CONT PILOT

RGB DIMMER

5 5/8”

6 5/8”

Fig. 25

 RGB control box mounting plate

KALEA BAY: E LED

Summary of Contents for Kalea Bay 0FP-6QLEC0-NLED

Page 1: ... Failure to provide proper ventilation can void the warranty MODELS MH 60069 Natural Gas Description OFP 36LECO NLED 36 Open Front Fireplace OFP 48LECO NLED 48 Open Front Fireplace OFP 60LECO NLED 60 Open Front Fireplace OFP 72LECO NLED 72 Open Front Fireplace Kalea Bay Outdoor Gas Fireplace with LED Lighting Installation and Operating Instructions LED MODEL DO NOT DISCARD THIS MANUAL HAS IMPORTAN...

Page 2: ...ing can affect Btu s As a result your Btu s may vary slightly from Table 1 specifications NOTE These fireplaces come shipped as Natural Gas models only There is an LP conversion kit available as an accessory Ensure you order the specific conversion kit for your model fireplace Table 1 shows the applicable information if converting to Liquid Propane LP gas See page 32 IMPORTANT It is permissible to...

Page 3: ... Clearance To Combustible Ceiling OFP 36LECO NLED 40 36 37 16 16 11 10 6 42 OFP 48LECO NLED 52 48 37 16 16 11 10 6 42 OFP 60LECO NLED 64 60 37 16 16 11 10 6 42 OFP 72LECO NLED 76 72 37 16 16 11 10 6 42 Fig 6 Single sided fireplace clearance to combustibles See Table 3 Fig 7 Open front fireplace mantel clearances FRONT VIEW TOP VIEW END VIEW E E C 6 20 F D A B G Bottom Finish Fin Hood Typ Each Side...

Page 4: ...ce refer to Table 4 SINGLE SIDED FRAMING DIMENSIONS WITH METAL STUDS Table 5 Fireplace framing dimensions NOTE This fireplace requires metal studs for framing WOOD STUDS ARE NOT PERMITTED A B Metal Studs Metal Studs Metal studs shown in gray Bottom Support Fin Hood C Metal Studs Metal Studs Front NOTE This outdoor fireplace is not a load bearing fireplace All finishing materials must be supported ...

Page 5: ...de Wall I Clearance To Combustible Ceiling OFP 36LECO NLED 40 36 37 16 16 11 10 36 42 OFP 48LECO NLED 52 48 37 16 16 11 10 36 42 OFP 60LECO NLED 64 60 37 16 16 11 10 36 42 OFP 72LECO NLED 76 72 37 16 16 11 10 36 42 Fig 10 See through fireplace clearance to combustibles See Table 6 I H END VIEW S I D E W A L L CEILING FLOOR 11 Front Front This fireplace ships from the factory as a single sided fire...

Page 6: ...RAMING DIMENSIONS WITH METAL STUDS Table 7 Fireplace framing dimensions NOTE This outdoor fireplace is not a load bearing fireplace All finishing materials must be supported by the surrounding structure and not rely on the fireplace itself A B Metal Studs Metal Studs Metal studs shown in gray Bottom Support Fin Hood C Metal Studs Metal Studs Top view showing lip using non combustible facing materi...

Page 7: ...the opposite side of inlet will create more room for LED installation Fig 15 shows GFCI gang box installed Step 2 Find mounting location for the GFCI gang box Fig 14 shows flat area underneath burner pan Mount box underneath the burner pan below the square cutout hole area Fig 15 shows the GFCI outlet double gang junction box with a weatherproof cover mounted underneath the fireplace Burner Pan Su...

Page 8: ...ll a total of 4 retainer clips two on open side LED Retainer Clip Fig 17 Shows clip installed on right side of fireplace Wire Grommets Fig 16 Locating wire grommets Step 4 Install the four 4 windshield clips two on each side one at the top and one with the LED retainer clip as shown in Fig 18 Note if you are preparing a see through fireplace you will install a total of 8 windshield clips four on e...

Page 9: ...ip and channel the same direction Wire Grommet Bottom End LED Channel Assembly Fig 20 Installing LED lights and channel Fig 21 LED installed in retainer clip inside fireplace LED LIGHTING INSTALLATION Step 5 Remove the LED right channel assembly from the carton The front of the channel has a shield facing the front with the LED wire hanging on the right side See Figs 19 21 for details Note If you ...

Page 10: ...or in one direction Once locked in position screw the threaded cap of the female connector securely over the male connector See Fig 23 Step 9 Attach 77110 to 77111 using the molex connectors After connecting the LED lights into the 77111 wire harness insert the 12 volt adapter 77102 with terminals into the red black wires of LED wire harness Plug the 12 volt adapter into the 120VAC GFCI box with w...

Page 11: ...e The wires from the switches can be removed for eaiser installation if needed Ensure to match the wires with the labels for each switch when reattaching Step 13 Remove the 8 PIN module wire harness 77116 from the components part box Locate the 8 PIN male connector from the valve box under the fireplace and connect it to the 8 PIN female end of the wire harness Connectors only attach one way press...

Page 12: ...00ADP48EX 77102 77114 77113 77111 LED Tray Assy 77110 77102 D e t a i l o f Hidden wires Fig 26 Overview of fireplace wiring to control box Note The fireplace is provided with 10 feet of wire If you require a longer length an optional 10 foot wire harness 77116 77111 are available in replaemet parts section LED LIGHTING INSTALLATION KALEA BAY ECOFLOW LED ...

Page 13: ...RESENTS COMPONENTS INSIDE LED CONTROLLER BOX 12VDC adapter inside a weatherproof box REPRESENTS COMPONENTS INSIDE FIREPLACE AF 4000ADP24 7 5VCD adapter powers gas valve system Brown Blue Yellow Black Red Note If using single sided fireplace only one LED connection will be used AF 4000ADP48EXT Fig 27 This wiring diagram shows the LED circuit in relationship to the IPI gas valve control system Each ...

Page 14: ...LET PILOT TUBE S I SWITCHES POWER MOTOR COMM BATT V BRONZE INSULATED WIRE BLACK WIRE BRASS WIRE GROUND MOTOR DRIVE WIRES TO 120VAC POWER SWITCHES MOUNTED IN RGB CONTROL ASSEMBLEY LOW RATE SET SCREW Fig 28 This wiring diagram shows the components inside the valve box The dotted line box shows the components external of the valve box GAS VALVE WIRING DIAGRAM KALEA BAY ECOFLOW LED ...

Page 15: ...ig 31 This is a good time to double check for any gas leaks or electrical connections before finalizing the installation by installing the glass media Fig 31 Proper pilot flame through ignition hole INSTALLING MEDIA Use Firegear Outdoors large broken glass media not supplied Table 8 will specify the proper amount needed Place fireglass media into the trough area first as shown in Fig 32 Use the re...

Page 16: ...wall switch ON OFF ONLY Model 1001D ATX Wireless Wall Switch Timer 4 Button Wall Timer 30 60 120 OFF Model TM R AF1TX Home Automation System Model AF 4000HAT Enables the fireplace to operate with a home automation device Additional Remotes Model RCAF 3TX hand held remote Twig Set Model 926 930 6 piece Beach Driftwood twisted twig set NOTE Logs cannot be placed directly on the burner They must be p...

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