FireBird Systempac 12-20kW Technical Manual Download Page 4

2

3

stanDaRDs & Regulations

in addition, the work must comply with relevant 

 

 

 

 

 

building regulations for oil fired boilers and oil storage 
tanks.

oFteC publish excellent guides including: Safe working 
practices for Oil Fired Technicians’ - OFTEC Technical Book 
Three (Installation requirements for Oil Fired Boilers and 
Oil Storage Tanks) - OFTEC Technical Book Four (Domestic 
Heating Systems) and it is recommended that these should 
adhere to Domestic Heating Design guide.

COPIES OF BRITISH STANDARDS MAy

BE PURCHASED DIRECT FROM:

Bsi (Customer services),

389 Chiswick High Rd., london W4 4al.

tel.: +44 (0)845 0869001 Fax: +44 (0)208 9967001

International and EC Standards are also available from above.

OFTEC PUBLICATIONS ARE AVAILABLE FROM:-

oFteC, oil Firing technical association,

Foxwood House, Dobbs lane,

Kesgrave, ipswich, iP5 2QQ.

www.oftec.org

BoileR installation:

Other than special considerations for condensate removal 
and plume dispersal, the installation of oil fired condensing 
boilers is the same as for non-condensing oil fired boilers.

BS5410 - Part 1: 2014 gives the requirements for domestic 
boiler and oil storage installations.

If an appliance is to be installed inside a building or within 
a restricted area externally, a carbon monoxide detector 
alarm conforming to EN 50291 should be installed in 
accordance with the manufacturer’s instructions.

For condensing boilers, the same requirements apply 
for  installation  with  regard  to  cleaning  and  flushing  and            
providing inhibitors, as are followed for any other boiler. 
Manufacturer’s instructions must always be followed 
together with the requirements of EN 12828: 2012 + A1: 
2014 & EN 12831: 2003 and the statutory requirements of 
the Building Regulations.

to ensure the highest standards of installation & safety, 
it is important that the boiler be installed in compliance 
with the following regulations where applicable.  it 
is  the  responsibility  of  the  installer  and  everyone                  
concerned with any aspect of installation, to ensure 
that all applicable, current standards and regulations 
are fully adhered to.

The following is a list of some of the applicable standards 
and regulations. Please always check for the most up to 
date version.

Part L & J 

Ireland, United Kingdom and Northern 
Ireland.

Part F 

Section III Scotland - Conservation of 
Fuel Power

BS 5410 

Part 1: 2014 - Code of Practice for Oil 
Firing - Installation up to 44kW

 

Part 2: 2013 - Code of Practice for 
Oil Firing - Installation for 44kW and 
greater

BS 799 

Part 5: 2010 - Specification for Oil 
Storage Tanks

BS 4876: 1984 

Performance Requirements for

 

Oil Burning Appliances

EN 12828: 2012 

(UK National Annex) - Heating Systems 

  + A1: 2014. 

in Buildings - Design for Water Based 
Heating Systems

BS 7074 

Part 1: 1989 - Application, Selection 
and Installation of Expansion Vessels 
and Ancillary Equipment for Sealed 
Water Systems

BS 7593: 2006 

Code of Practice for Treatment of

 

Water in Heating Systems

BS 715: 1989 

Metal Flue Pipes, Fittings, Terminals

 

and Accessories

BS 1181: 1989 

Clay Flue Linings and Flue Terminals

BS 4543  

Part 3: 1990 - Factory made Insulated 
Chimneys for Oil Fired Appliances

BS 8558 

Design, Installation, Testing and 
Maintenance of Services

 

Supplying Water

BS 7671 

Current IEE Regulations -

 

Requirements for Electrical Regulations

 

Local Water Undertaking Bylaws 
- Water Supply (Water Fittings) 
Regulations 1999 - The Control of 
Pollution (Oil) Regulations

BS EN 304: 1992  Heating Boilers - Test Code for Heating 

Boilers for Atomizing Oil Burners

Summary of Contents for Systempac 12-20kW

Page 1: ...ax Condensing Boilers Technical Manual HEATING SOLUTIONS This manual must remain with the householder once installation is complete Working towards a greener planet System Boiler Systempac Slimline Sy...

Page 2: ...burners are supplied as matched units Page 1 Safety 2 2 Standards Regulations 3 2 1 Condensate Disposal 4 2 2 Flue Regulations 7 2 3 Flue Systems 10 2 4 Oil Supply 11 3 SYSTEM BOILER 3 1 Householder...

Page 3: ...First Aid medical attention should be sought following eye contact or prolonged reddening of the skin The small quantities of adhesives and sealants used in the product are cured They present no know...

Page 4: ...A1 2014 EN 12831 2003 and the statutory requirements of the Building Regulations To ensure the highest standards of installation safety it is important that the boiler be installed in compliance with...

Page 5: ...al or in an unheated garage should not exceed 3 meters and Should be lagged with water proof insulation to prevent freezing Boiler Sealed Condensate Drain Condensate Drain Trap Lime Stone Chippings Fr...

Page 6: ...oiler on the base or fixed to the casing of the boiler house boiler or mounted on the wall alongside the boiler Condensate pump Inlet connected to condensate drain at base of boiler Condensate pump wi...

Page 7: ...ame Cone Float Screw cap Seal Seal 1 Push screw cap into connector and screw onto socket 2 Place cone into frame and float into cone 3 Screw frame with cone and float into connector 5 Final assembly 4...

Page 8: ...Q Q Q Q R Pressure Jet Location Appliance Burner Type Condensing UK ROI NI A Directly below an opening airbrick opening window etc 1000mm 600mm B Horizontally to an opening airbrick opening window etc...

Page 9: ...ved for low level flue and low level balanced flue discharge when tested to BS EN 303 1 5 Terminating positions must be at least 1 8m distant from an oil storage tank unless a wall with at least 30 mi...

Page 10: ...isperse vapours 3 The effect of the moisture generated must be considered in relation to the possible corrosion of metal parts it might reach and to the possible formation of ice on pathways in freezi...

Page 11: ...ble liner suitable for condensing applications System 35 adaptor 500mm Adjustable length Boiler adaptor Condensing boiler Condensing boiler NOTE All brick chimney constructions must comply with curren...

Page 12: ...be oil tight Soldered joints are not permissible Before connecting to the boiler always flush the complete oil supply line and ensure that oil supply is completely clean and free of any dirt or foreig...

Page 13: ...rn on the timer or heat demand switch i e room stat Turn the temperature dial clockwise to increase temperature The set temperature displayed on the LCD will increase Temperature range min 60 C to max...

Page 14: ...ox lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate This could be caused by A An int...

Page 15: ...ls to ensure return values are as stated above PLASTIC PIPING The boiler thermostat control and safety system is not designed and must not be relied on to protect plastic pipe from overheating Plastic...

Page 16: ...RT 1 EN 12828 2003 AND ANY OTHER RELEVANT STANDARDS REGULATIONS When calculating the size of any additional expansion vessel remember to deduct the boiler expansion vessel volume of 12 litres from the...

Page 17: ...ed flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake and...

Page 18: ...ctrical Supply The boiler and controls require a 230V 50Hz mains electric supply protected with a 5A fuse This appliance must be earthed A qualified electrician must carry out all electric wiring in a...

Page 19: ...required to operate the post purge function on the burner and the pump over run thermostat If permanent live supply is not provided the burner will not operate Mains Connection Pump Connection L3 perm...

Page 20: ...7 442 610 753 157 94 124 336 75 20 26kW 146 847 442 610 753 157 94 124 336 75 26 35kW 149 847 442 610 753 157 94 124 336 75 35 44kW 235 1048 660 852 914 232 158 100 125 111 485 86 F E J I H D W A C Fr...

Page 21: ...2184 112184 112184 9 1 Condensate hose 111537 111537 111537 111537 10 1 Drain cock 111329 111329 111329 111329 11 1 Heat deflector 210904 210904 210904 211643 12 1 Air hose 111902 111902 111902 111501...

Page 22: ...mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m Heating System Sealed Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC standards and all other relevant...

Page 23: ...a burner control box lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate This could be...

Page 24: ...to ensure return values are as stated above PLASTIC PIPING The boiler thermostat control and safety system is not designed and must not be relied on to protect plastic pipe from overheating Plastic p...

Page 25: ...7074 PART 1 EN 12828 2003 AND ANY OTHER RELEVANT STANDARDS REGULATIONS When calculating the size of any additional expansion vessel remember to deduct the boiler expansion vessel volume of 12 litres f...

Page 26: ...ection Pump Connection 25 WIRING Electrical Supply The boiler and controls require a 230V 50Hz mains electric supply protected with a 5A fuse This appliance must be earthed A qualified electrician mus...

Page 27: ...anced flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake a...

Page 28: ...945 720 625 795 180 540 175 70 351 133 432 26 35kW 166 945 720 625 795 180 540 175 70 351 133 432 35 44kW 270 1074 839 855 936 180 684 175 115 507 134 505 W H 16 x2 600 196 430 50 195 110 66 108 520 F...

Page 29: ...11537 111537 10 1 Drain cock 111329 111329 111329 111329 11 1 Heat deflector 210904 210904 210904 211643 12 1 Flap valve adapter 114262 114262 114262 114262 13 1 Flap valve 114192 114192 114192 114192...

Page 30: ...Boilers Balanced Flue Assembly 125 5 mm dia 125 5 mm dia 150 6 mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m Heating System Sealed Fit in accordance with...

Page 31: ...with a burner control box lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate This coul...

Page 32: ...plastic pipe manufacturer for their instruction on how to ensure their product never overheats Our boiler control and safety high limit thermostats are not designed to fulfil this function Firebird ac...

Page 33: ...ectrical Supply The boiler and controls require a 230V 50Hz mains electric supply protected with a 5A fuse This appliance must be earthed A qualified electrician must carry out all electric wiring in...

Page 34: ...alanced flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake...

Page 35: ...e Weight kg Dimensions mm H W D A C E F G I J K 12 20kW 147 920 465 760 794 115 104 116 145 277 126 415 20 26kW 150 920 465 760 794 115 104 116 145 277 126 415 26 35kW 153 920 465 760 794 115 104 116...

Page 36: ...112184 9 1 Condensate hose 111537 111537 111537 10 1 Drain cock 111329 111329 111329 11 1 Heat deflector 210904 210904 210904 12 1 Flap valve adapter 114262 114262 114262 13 1 Flap valve 114192 114192...

Page 37: ...4 litres 24 litres Flue Indoor Boilers Balanced Flue Assembly 125 5 mm dia 125 5 mm dia 125 5 mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m Heating Syste...

Page 38: ...retained by the commissioning engineer u The system should be checked thoroughly CHECKLIST FOR INSTALLING AND COMMISSIONING A FIREBIRD BOILER Pre installation check u Is the following documentation in...

Page 39: ...at operation and set desired temperature on completion u Use a smoke gun to check clean combustion Flue gas analysis and fine tuning of burner u Ensure flue gas is over 50 C when setting CO2 u Allow t...

Page 40: ...ions air temperature and nozzle tolerance Use flue gas analyzer to achieve optimum results Danfoss ES nozzles are a Kerosene nozzle and have a tolerance of 5 Danfoss S H nozzles are a Diesel nozzle an...

Page 41: ...mulated water and sludge from the tank by opening the drain valve Turn off the oil supply and remove the filter bowl then wash the element clean with Kerosene Fit a new element if required The Boiler...

Page 42: ...e in accordance with a instruction technical manuals b all relevant standards and codes of practice 4 An OFTEC registered or competent qualified engineer using the correct installation and test equipm...

Page 43: ...rgy consumption Sound power level kW GJ dB SYSTEM 12 20kW A 20 93 50 46 20 26kW A 26 93 71 47 26 35kW A 35 92 95 52 36 44kW A 44 94 123 N A SYSTEMPAC 12 20kW A 20 93 50 N A 20 26kW A 26 93 71 N A 26 3...

Page 44: ...d products please contact Firebird Heating Solutions Ltd dar s Industrial Estate Baile Mhic re Co Cork P12 HK51 Ireland t 353 0 26 45253 f 353 0 26 45309 e info firebird ie web www firebird ie Firebir...

Reviews: