FireBird Systempac 12-20kW Technical Manual Download Page 16

35-44kW

Automatic

air vent

Pressure relief
valve

CH flow

CH return

Filling loop
valve

Filling tHe systeM

The unit comes with a factory fitted expansion vessel. 
Should the total water volume of the system exceed the 
expansion provided, a second vessel should be added (see 
below table).

expansion vessel and system Requirements

Safety Valve Setting

3 bar

Initial System Pressure

0.5 bar

1.0 bar

1.5 bar

Total Water Content 

of System

Total Vessel Volume **

litres

litres

litres

litres

25

2.1

2.7

3.9

50

4.2

5.4

7.8

75

6.3

8.2

11.7

100

8.3

10.9

15.6

125

10.4

13.6

19.5

150

12.5

16.3

23.4

175

14.7

19.1

27.2

200

16.7

21.8

31.2

225

18.7

24.5

35.1

250

20.8

27.2

39.0

FOR FURTHER INFORMATION, CONSULT APPROPRIATE TRAININg 

MANUALS, BS 7074 PART 1, EN 12828:2003 AND ANy OTHER RELEVANT 

STANDARDS &REgULATIONS.

* * When calculating the size of any additional expansion          

vessel, remember to deduct the boiler expansion vessel volume 

of 12 litres from the calculated total system vessel volume 

required, as given in the above table.

3

3.2 systeM BoileR - installeR guiDelines

Filling looP

Connect the filling loop. Open both valves. Do not allow the 
unit to exceed 1 bar while filling and a maximum of 2 bar 
when the radiators are at full operating temperature. The 
automatic air vent will allow air to dispel from the boiler. To 
remove air from the storage tank, the manual air vent must 
be operated. When the system is full, turn off both valves 
and disconnect the filling loop.

ConneCting oil suPPly

Using the flexible hose provided, connect the burner to 
the incoming oil line which must have a remote acting fire 
valve.  the flexible hose must be contained within the 
appliance casing.

15

3

Summary of Contents for Systempac 12-20kW

Page 1: ...ax Condensing Boilers Technical Manual HEATING SOLUTIONS This manual must remain with the householder once installation is complete Working towards a greener planet System Boiler Systempac Slimline Sy...

Page 2: ...burners are supplied as matched units Page 1 Safety 2 2 Standards Regulations 3 2 1 Condensate Disposal 4 2 2 Flue Regulations 7 2 3 Flue Systems 10 2 4 Oil Supply 11 3 SYSTEM BOILER 3 1 Householder...

Page 3: ...First Aid medical attention should be sought following eye contact or prolonged reddening of the skin The small quantities of adhesives and sealants used in the product are cured They present no know...

Page 4: ...A1 2014 EN 12831 2003 and the statutory requirements of the Building Regulations To ensure the highest standards of installation safety it is important that the boiler be installed in compliance with...

Page 5: ...al or in an unheated garage should not exceed 3 meters and Should be lagged with water proof insulation to prevent freezing Boiler Sealed Condensate Drain Condensate Drain Trap Lime Stone Chippings Fr...

Page 6: ...oiler on the base or fixed to the casing of the boiler house boiler or mounted on the wall alongside the boiler Condensate pump Inlet connected to condensate drain at base of boiler Condensate pump wi...

Page 7: ...ame Cone Float Screw cap Seal Seal 1 Push screw cap into connector and screw onto socket 2 Place cone into frame and float into cone 3 Screw frame with cone and float into connector 5 Final assembly 4...

Page 8: ...Q Q Q Q R Pressure Jet Location Appliance Burner Type Condensing UK ROI NI A Directly below an opening airbrick opening window etc 1000mm 600mm B Horizontally to an opening airbrick opening window etc...

Page 9: ...ved for low level flue and low level balanced flue discharge when tested to BS EN 303 1 5 Terminating positions must be at least 1 8m distant from an oil storage tank unless a wall with at least 30 mi...

Page 10: ...isperse vapours 3 The effect of the moisture generated must be considered in relation to the possible corrosion of metal parts it might reach and to the possible formation of ice on pathways in freezi...

Page 11: ...ble liner suitable for condensing applications System 35 adaptor 500mm Adjustable length Boiler adaptor Condensing boiler Condensing boiler NOTE All brick chimney constructions must comply with curren...

Page 12: ...be oil tight Soldered joints are not permissible Before connecting to the boiler always flush the complete oil supply line and ensure that oil supply is completely clean and free of any dirt or foreig...

Page 13: ...rn on the timer or heat demand switch i e room stat Turn the temperature dial clockwise to increase temperature The set temperature displayed on the LCD will increase Temperature range min 60 C to max...

Page 14: ...ox lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate This could be caused by A An int...

Page 15: ...ls to ensure return values are as stated above PLASTIC PIPING The boiler thermostat control and safety system is not designed and must not be relied on to protect plastic pipe from overheating Plastic...

Page 16: ...RT 1 EN 12828 2003 AND ANY OTHER RELEVANT STANDARDS REGULATIONS When calculating the size of any additional expansion vessel remember to deduct the boiler expansion vessel volume of 12 litres from the...

Page 17: ...ed flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake and...

Page 18: ...ctrical Supply The boiler and controls require a 230V 50Hz mains electric supply protected with a 5A fuse This appliance must be earthed A qualified electrician must carry out all electric wiring in a...

Page 19: ...required to operate the post purge function on the burner and the pump over run thermostat If permanent live supply is not provided the burner will not operate Mains Connection Pump Connection L3 perm...

Page 20: ...7 442 610 753 157 94 124 336 75 20 26kW 146 847 442 610 753 157 94 124 336 75 26 35kW 149 847 442 610 753 157 94 124 336 75 35 44kW 235 1048 660 852 914 232 158 100 125 111 485 86 F E J I H D W A C Fr...

Page 21: ...2184 112184 112184 9 1 Condensate hose 111537 111537 111537 111537 10 1 Drain cock 111329 111329 111329 111329 11 1 Heat deflector 210904 210904 210904 211643 12 1 Air hose 111902 111902 111902 111501...

Page 22: ...mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m Heating System Sealed Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC standards and all other relevant...

Page 23: ...a burner control box lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate This could be...

Page 24: ...to ensure return values are as stated above PLASTIC PIPING The boiler thermostat control and safety system is not designed and must not be relied on to protect plastic pipe from overheating Plastic p...

Page 25: ...7074 PART 1 EN 12828 2003 AND ANY OTHER RELEVANT STANDARDS REGULATIONS When calculating the size of any additional expansion vessel remember to deduct the boiler expansion vessel volume of 12 litres f...

Page 26: ...ection Pump Connection 25 WIRING Electrical Supply The boiler and controls require a 230V 50Hz mains electric supply protected with a 5A fuse This appliance must be earthed A qualified electrician mus...

Page 27: ...anced flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake a...

Page 28: ...945 720 625 795 180 540 175 70 351 133 432 26 35kW 166 945 720 625 795 180 540 175 70 351 133 432 35 44kW 270 1074 839 855 936 180 684 175 115 507 134 505 W H 16 x2 600 196 430 50 195 110 66 108 520 F...

Page 29: ...11537 111537 10 1 Drain cock 111329 111329 111329 111329 11 1 Heat deflector 210904 210904 210904 211643 12 1 Flap valve adapter 114262 114262 114262 114262 13 1 Flap valve 114192 114192 114192 114192...

Page 30: ...Boilers Balanced Flue Assembly 125 5 mm dia 125 5 mm dia 150 6 mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m Heating System Sealed Fit in accordance with...

Page 31: ...with a burner control box lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate This coul...

Page 32: ...plastic pipe manufacturer for their instruction on how to ensure their product never overheats Our boiler control and safety high limit thermostats are not designed to fulfil this function Firebird ac...

Page 33: ...ectrical Supply The boiler and controls require a 230V 50Hz mains electric supply protected with a 5A fuse This appliance must be earthed A qualified electrician must carry out all electric wiring in...

Page 34: ...alanced flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake...

Page 35: ...e Weight kg Dimensions mm H W D A C E F G I J K 12 20kW 147 920 465 760 794 115 104 116 145 277 126 415 20 26kW 150 920 465 760 794 115 104 116 145 277 126 415 26 35kW 153 920 465 760 794 115 104 116...

Page 36: ...112184 9 1 Condensate hose 111537 111537 111537 10 1 Drain cock 111329 111329 111329 11 1 Heat deflector 210904 210904 210904 12 1 Flap valve adapter 114262 114262 114262 13 1 Flap valve 114192 114192...

Page 37: ...4 litres 24 litres Flue Indoor Boilers Balanced Flue Assembly 125 5 mm dia 125 5 mm dia 125 5 mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m Heating Syste...

Page 38: ...retained by the commissioning engineer u The system should be checked thoroughly CHECKLIST FOR INSTALLING AND COMMISSIONING A FIREBIRD BOILER Pre installation check u Is the following documentation in...

Page 39: ...at operation and set desired temperature on completion u Use a smoke gun to check clean combustion Flue gas analysis and fine tuning of burner u Ensure flue gas is over 50 C when setting CO2 u Allow t...

Page 40: ...ions air temperature and nozzle tolerance Use flue gas analyzer to achieve optimum results Danfoss ES nozzles are a Kerosene nozzle and have a tolerance of 5 Danfoss S H nozzles are a Diesel nozzle an...

Page 41: ...mulated water and sludge from the tank by opening the drain valve Turn off the oil supply and remove the filter bowl then wash the element clean with Kerosene Fit a new element if required The Boiler...

Page 42: ...e in accordance with a instruction technical manuals b all relevant standards and codes of practice 4 An OFTEC registered or competent qualified engineer using the correct installation and test equipm...

Page 43: ...rgy consumption Sound power level kW GJ dB SYSTEM 12 20kW A 20 93 50 46 20 26kW A 26 93 71 47 26 35kW A 35 92 95 52 36 44kW A 44 94 123 N A SYSTEMPAC 12 20kW A 20 93 50 N A 20 26kW A 26 93 71 N A 26 3...

Page 44: ...d products please contact Firebird Heating Solutions Ltd dar s Industrial Estate Baile Mhic re Co Cork P12 HK51 Ireland t 353 0 26 45253 f 353 0 26 45309 e info firebird ie web www firebird ie Firebir...

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