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4.2 - InstallatIon - Condensate dIsPosal

system no. 1 Condensate traP

Before firing the boiler, the condensate trap should be primed.

Firebird condensing boilers, when in condensing mode, extract more heat from the flue products and the resulting              
condensate which is mildly acidic, needs to be drained from the boiler via a condensate pipe to the drainage system.

Provision must be made for the removal of condensate from the boiler to an internal soil stack, waste pipe,                 
external soil stack, gully or soak-away, as per Bs 6798: 2014.

The condensate trap is provided with the boiler and situated on the front of the boiler (under the cleaning door). This 
should be checked at regular intervals and cleaned during annual service.

The condensate line should:
  •  be plastic and have a minimum diameter of 22mm dia.;
  •  have a fall from the boiler of 1:100 minimum;
  •  have as few bends as possible to reduce the risk of trapping condensate.

Copper or steel cannot be used.

Condensate PIPeWorK tHat Is external or In an unHeated garage sHould not exCeed

3 meters and sHould Be lagged WItH Water Proof InsulatIon to Prevent freezIng.

Condensate drain baffle

Condensate drain float

Condensate baffle and condensate trap

Condensate trap

Condensate hose

Before switching on your 
Firebird condensing oil boiler 
check that:
(1)   The float  & condensate drain
 baffle are in place.
(2)   That the condensate trap
 

is primed.

(3)   The condensate discharge
 

pipe is a corrosion

 resistant pipe.

Summary of Contents for silver Boilerhouse 15-20kW

Page 1: ...g Boilers Technical Manual HEATING SOLUTIONS This manual must remain with the householder once installation is complete Working towards a greener planet Silverpac Slimline Silverpac Silver Boilerhouse...

Page 2: ......

Page 3: ...rpac 22 8 2 Slimline Silverpac 23 8 3 Silver Boilerhouse 24 8 4 Silver Utility 25 9 Wiring 9 1 Silverpac 26 9 2 Slimline Silverpac 27 9 3 Silver Boilerhouse 28 9 4 Silver Utility 29 10 Burner 30 11 Te...

Page 4: ...let First Aid medical attention should be sought following eye contact or prolonged reddening of the skin The small quantities of adhesives and sealants used in the product are cured They present no k...

Page 5: ...status lights not included in Silver Boilerhouse and Silverpac models Set at Max 80 C Set at Mid 70 C Set at Min 60 C Burner Lockout The boiler is factory fitted with a burner control box lockout safe...

Page 6: ...12 A1 2014 BS EN 12831 2003 and the statutory requirements of the Building Regulations To ensure the highest standards of installation safety it is important that the boiler be installed in compliance...

Page 7: ...g manuals and BS 7074 Part 1 EN 12828 2003 etc Please note following important points before commencing installation Installation Commissioning Boilers must be installed commissioned and serviced by a...

Page 8: ...r the cleaning door This should be checked at regular intervals and cleaned during annual service The condensate line should be plastic and have a minimum diameter of 22mm dia have a fall from the boi...

Page 9: ...re connecting the condensate pump Condensate PUMP kit is available as an optional extra Boiler Sealed Condensate Drain Condensate Drain Trap Lime Stone Chippings Free Draining Soil Soak Away 500mm Fig...

Page 10: ...Cone Float Screw cap Seal Seal 1 Push screw cap into connector and screw onto socket 2 Place cone into frame and float into cone 3 Screw frame with cone and float into connector 5 Final assembly 4 Pus...

Page 11: ...Q Q R Pressure Jet Location Appliance Burner Type Condensing UK ROI NI A Directly below an opening airbrick opening window etc 1000mm 600mm B Horizontally to an opening airbrick opening window etc 100...

Page 12: ...to BS EN 303 1 5 Terminating positions must be at least 1 8m distant from an oil storage tank unless a wall with at least 30 minutes fire resistance and extending 300mm higher and wider than the oil s...

Page 13: ...ired to ventilate and to avoid overheating in the boiler area OPEN FLUE BOILER IN ROOM BOILER COMPARTMENT VENTILATED FROM OUTSIDE BOILER COMPARTMENT VENTILATED FROM ADJOINING ROOM 55mm2 kW 55mm2 kW 55...

Page 14: ...Balanced flue TOP mark Snorkel 1 Push the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air inta...

Page 15: ...LVERPAC SLIMLINE SILVERPAC FLUE Put the 90 flue terminal with the cone on the boiler Fix the guard plate to the boiler and then the guard to the boiler Heatpac boiler after installation Fig 1 Fig 2 Fi...

Page 16: ...ate System 35 flexible liner suitable for condensing applications System 35 adaptor 500mm Adjustable length Boiler adaptor Condensing boiler Condensing boiler NOTE All brick chimney constructions must...

Page 17: ...oil tight Soldered joints are not permissible Before connecting to the boiler always flush the complete oil supply line and ensure that oil supply is completely clean and free of any dirt or foreign m...

Page 18: ...erly commissioned when first used u The boiler should be commissioned by an OFTEC registered or competent qualified engineer familiar with Firebird products u The installation certificate and the comm...

Page 19: ...the chamber 3 Clean the inside of the boiler with a vacuum cleaner 4 Refit all the baffles and the condensate trap securely 5 System pressure should not exceed 2 bar at full operating temperature The...

Page 20: ...S 7074 Part 1 BS 5449 OFTEC standards and all other relevant legislation Preset Pressure Relief Valve 2 bar Water Side Resistance 15 20kW 20 26kW 26 35kW Flow Rate To Give A Nominal Output At 10K Diff...

Page 21: ...d all other relevant legislation Preset Pressure Relief Valve 2 bar Water Side Resistance Flow Rate To Give A Nominal Output At 10K Differential Flow Rate Measured 2135 kg h Waterside Resistance 0 18...

Page 22: ...ive A Nominal Output At 10K Differential Flow Rate Measured 1642 kg h 2135 kg h 2874 kg h Waterside Resistance 0 18 mbar 0 18 mbar 0 18 mbar Flow Rate To Give A Nominal Output At 20K Differential Flow...

Page 23: ...W Flow Rate To Give A Nominal Output At 10K Differential Flow Rate Measured 1642 kg h 2135 kg h 2874 kg h Waterside Resistance 0 18 mbar 0 18 mbar 0 18 mbar Flow Rate To Give A Nominal Output At 20K D...

Page 24: ...1 Condensate hose 111537 111537 111537 9 1 Drain cock 111329 111329 111329 10 1 Heat deflector 210904 210904 210904 11 1 Flap valve adapter 114262 114262 114262 12 1 Flap valve 114192 114192 114192 13...

Page 25: ...ket 111317 7 1 Condensate trap 112184 8 1 Condensate hose 111537 9 1 Drain cock 111329 10 1 Heat deflector 210904 11 1 Flap valve adapter 114262 12 1 Flap valve 114192 13 1 Flue kit 411482 14 1 Contro...

Page 26: ...Flue gasket 112104 112104 112104 6 1 Stat pocket 111317 111317 111317 7 1 Condensate trap 112184 112184 112184 8 1 Condensate hose 111537 111537 111537 9 1 Drain cock 111329 111329 111329 10 1 Heat de...

Page 27: ...317 111317 7 1 Condensate trap 112184 112184 112184 8 1 Condensate hose 111537 111537 111537 9 1 Drain cock 111329 111329 111329 10 1 Heat deflector 210904 210904 210904 11 1 Air hose 111902 111902 11...

Page 28: ...hermostat Reset pin inside Screw off cover Temperture control dial Max 80 C Min 60 C IMIT dual thermostat Pump live Earth Neutral Permanent live Timed Switch live Neutral Earth Pump over run thermosta...

Page 29: ...e provided for with terminal connections in the control panel Use heat resistant cable Protect supply with 5A fuse Power to burner High temperture limit thermostat Reset pin inside Screw off cover Tem...

Page 30: ...ids and covers are properly replaced and secured correctly 4 A permanent power supply not timed should be available at boiler location This can be used for a frost thermostat and or an over heat therm...

Page 31: ...h temperture limit thermostat Reset pin inside Screw off cover Temperture control dial Max 80 C Min 60 C IMIT dual thermostat L1 switch live Pump over run thermostat 87 C L2 remote lockout lamp Please...

Page 32: ...Danfoss S H nozzles are a Diesel nozzle and have a tolerance of 15 when used with Kerosene KEROSENE SETTINGS FOR FIREBIRD BOILER RANGE USING RDB 2 2 BURNERS Variations in nozzle throughput flue type...

Page 33: ...accordance with a instruction technical manuals b all relevant standards and codes of practice 4 An OFTEC registered or competent qualified engineer using the correct installation and test equipment...

Page 34: ...ergy Consumption Sound Power Level kW GJ dB SILVERPAC 15 20kW A 20 92 50 N A 20 26kW A 26 92 72 N A 26 35kW A 35 92 95 N A SLIMLINE SILVERPAC 20 26kW A 26 92 72 N A SILVER BOILERHOUSE 15 20kW A 20 92...

Page 35: ......

Page 36: ...contact Firebird Heating Solutions Ltd dar s Industrial Estate Baile Mhic re Co Cork P12 HK51 Ireland t 353 0 26 45253 f 353 0 26 45309 e info firebird ie web www firebird ie Firebird Heating Solution...

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