FIPA FIPALIFT Smart Series Operating And Maintenance Instructions Manual Download Page 3

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Table of contents

INTRODUCTION

2. SAFETY

3. PRODUCT DESCRIPTION

4. INSTALLATION AND COMMISSIONING

5. OPERATION

6. MAINTENANCE

7. TROUBLESHOOTING

8. SPECIFICATIONS

Symbols



Warning



Important information



Commissioning



Check

Summary of Contents for FIPALIFT Smart Series

Page 1: ...Operating and maintenance instructions FIPALIFT Smart SH BAS SMA 80 SH BAS SMA 100 SH BAS SMA 120 SH BAS SMA 140 ...

Page 2: ...er Str 30 85737 Ismaning Germany www fipa com declares under its sole responsibility that the FIPALIFT Smart SH BAS SMA 80 SH BAS SMA 100 SH BAS SMA 120 SH BAS SMA 140 referred to in this declaration are being produced according to the following regulations 2006 42 EG Machinery Directive 2006 95 EG Low Voltage Directive 2004 108 EG EMC Guideline ...

Page 3: ... 1 INTRODUCTION 4 2 SAFETY 5 3 PRODUCT DESCRIPTION 7 4 INSTALLATION AND COMMISSIONING 8 5 OPERATION 12 6 MAINTENANCE 15 7 TROUBLESHOOTING 15 8 SPECIFICATIONS 18 Symbols Warning Important information Commissioning Check ...

Page 4: ...only be used for lifting objects for which it is designed in accordance with your enquiry and order confirmation If you intend to use the lifting equipment for other objects please contact our Technical Sales Department Peripheral systems installed alongside the FIPALIFT Smart tube lifter are not described in these operating instructions Please take note of the separate descriptions for these syst...

Page 5: ...oose Do not place the vacuum cup on surfaces that are so slippery that the load could slide off the vacuum cup slip effect Take particular care when handling objects with sharp edges such as sheet metal Never use the FIPALIFT Smart tube lifter to lift loads that contain hazardous or explosive sub stances IEnsure beforehand that work can be undertaken safely Position the vacuum cup vertically above...

Page 6: ...ning the system and familiarise yourself with the system The tube lifter should only be operated with gentle hand movements on the control handle in order to avoid violent movements when lifting The device must be switched off during servicing and cleaning and must be secured against being switched back on The vacuum pump must be handled with particular care as it is sensitive to shocks and vibrat...

Page 7: ...lve Balancing bu on Release lever Control lever Air connec on Connec on for vacuum hose Cable bushing Bellows vacuum cup Lower swivel joint Corner joint Suspension eye Plas c adapter Balancing valve Handgrip Silencer Filter housing Filter cover Ejector with integrated Non return valve Plas c adapter Vacuummeter Suspension eye Compressed air vacuum pump connec on side Compressed air vacuum pump fil...

Page 8: ...factor The electrical installation must be undertaken by a qualified electrician Installation of the tube lifter The lifting unit is fastened to the suspension eye Make sure that the fastening elements are of sufficient size and adequately secured if necessary Once the lifting unit has been mounted the vacuum cup should be 100 mm above the floor If the vacuum cup is closer to the floor the tube sh...

Page 9: ...hly dependent on the consistency of the load to be lifted lifting trials may be required For the correct design please contact our Technical Sales Department 49 89 962489 0 The pumps are not included in the delivery and must be ordered separately The following pumps are available from FIPA and are approved for the FIPALIFT Smart tube lifter Technical data Item no DT 25B 1 DT 25B 3 Suction power at...

Page 10: ...r depending on vacuum level at 50 Hz Suction power depending on vacuum level at 60 Hz Suc on power m 3 h 100 80 60 40 20 0 Vacuum level DT 60 90 50 70 30 10 0 DT 25 DT 40 Suc on power m 3 h 100 80 60 40 20 0 DT 60 Vacuum level 90 50 70 30 10 0 DT 25 DT 40 Installation of the electrical vacuum pump The vacuum pump must be positioned as close as possible to the lifting unit in order to keep the leng...

Page 11: ...pump The air filter should be installed in an easily accessible place and it should also be clearly identified which lifting device the filter is connected to To start with the vacuum hose must be hung in the suspension system which the lifting unit is installed on e g the FIPA crane system or the FIPA jib crane or similar Secure the vacuum hose to the top swivel joint of the lifting unit and to t...

Page 12: ... surface that is fully impermeable to air and that is the maximum permitted weight for this model See the Troubleshooting section if the load cannot be lifted After the FIPALIFT Smart tube lifter has been installed on a suitable crane system a sign stating the maximum permitted load must be attached to the control unit The maximum permitted load must be equal to the maximum load of the installed t...

Page 13: ... solid base Without load the lifting unit is lowered rapidly Gripping the load from above Push the operating handle in fully and place the vacuum cup on the load to be lifted Release the lever fully or partially to raise the load Gripping the load from the side Rotate the vacuum cup forwards if the load is to be held from the side Do not lift the load with surfaces that have loose areas These area...

Page 14: ... release lever Press the release lever and the load is released and can drop freely Only use the release lever when you have ensured that a free falling load cannot cause injury to persons Only use the release lever when the load cannot be dam aged by a free fall L L The release lever can be used for example when the load is dropped into a deep container L L It may also be necessary to use the rel...

Page 15: ...e load to fall rapidly Step 1 Start vacuum pump Step 2 Lift a load with a surface that is fully impermeable to air and with a weight of around 5 kg Step 3 Switch off the vacuum pump and at the same time push the control handle upwards Step 4 The load should slowly sink to the floor If the load falls too quickly the tube lifter may not be used until the fault has been rectified Please contact our T...

Page 16: ...m cup 1 1 Is the vacuum hose caught anywhere Seal leaks or replace vacuum hose 1 1 Carry out a test to check whether a power failure would cause the load to fall rapidly See Weekly maintenance 1 1 Is the load being lifted too heavy Check that the weight corresponds to the lifting capacity of the delivered FIPALIFT Smart tube lifter If you cannot rectify the fault yourself please contact our Techni...

Page 17: ...no load neutral position Unfasten the control unit from the lifting tube 1 1 Check that no dirt has collected in the balancing valve Remove the dirt Fault The vacuum pump doesn t start Please contact the company responsible for the electrical installation or our Technical Sales Department Fault Extraneous noise from the vacuum pump Shut the vacuum pump down and contact our Technical Sales Departme...

Page 18: ...FIPALIFT Smart 18 8 SPECIFICATIONS FIPALIFT Smart dimensions 2500 2902 G1 Ø 19 ...

Page 19: ...19 FIPALIFT Smart Filter unit Terminal clamps Fi ng Filter element Wing nut Spindle Housing Ø 51 Ø 9 230 165 30 Ø 210 350 Groove Cover Flat washers ...

Page 20: ...FIPALIFT Smart 20 Lifting tube and suspensions Suspension single Li ing tube Protec ve coa ng Adapter plate Plas c adapter Gasket Suspension double ...

Page 21: ...21 FIPALIFT Smart Notes ...

Page 22: ...9 11 info fipa com www fipa com FIPA Inc 1855 Evans Road Cary NC 27513 USA Phone 19196519888 Fax 19195730871 sales us fipa com www fipa com FIPA Ltd The Trendy Plaza 10 30 1A Floor Sukhumvit 13 Klong Toey Nua Wattana 10110 Bangkok Thailand Phone 6621687036 Fax 6621687037 sales th fipa com www fipa com ...

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