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Fiessler AKAS-3PF, Operating Instructions Manual, Page: 9 / 58

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Fiessler AKAS-3PF Operating Instructions Manual Download Page 9

Description and fields of application for the equipment

Function Description / Characteristics

9

3

3.2

 

Doku Nr. 1379 Stand 27.1.2017 /Aui

Functions / Characteristics

AKAS®-3PM

AKAS®-3PF

with / without  Support 

self-adjusting onto different tool heights 

max. Overrun Traverse of the press brake

with

4 - 11 mm

with

4 - 11 mm

recommended turnover point 

from fast speed into slow speed  (according to overrun tra-
verse of the press) Distance between  metal sheet and
bending punch)

Detecting  beams  / Receiver elements 

Inputs

Overruntraverse control  

NLW

0 - 6 mm

3  / 6

-

0 - 6 mm

3  / 6

1    -selectable with / without 

 

3 inputs for control of protection doors / emer-
gency-OFF-circuit   

NA1, NA2, NA 3  for paired

use

1 pair lateral  door circuit, equivalent or  antivalent,
1 pair rear door circuit , equivalent or antivalent, 
1 pair  emergency-OFF-circuit s 

Stopp contactor control 

EDMO, EDMS

data of  traverse in slow speed  

SGW

start / stop of closing stroke 

FUS, FUO

-

-

-

        2   equivalent          

position control in slow speed

SGO, SGS

selection of box bending 

KAST

safety point 

SP

Outputs

1

        2   equivalent          

1

3 Pairs    -selectable with / without

2    -selectable with / without

1    -selectable with / without

 2  -selectable antivalent or equivalent switching 

1

1

 2    -selectable antivalent or equivalent switching    

Safety outputs for release of closing stroke

OSSD1, OSSD2

release and Emergency OFF of the rear stoppers

RXOK1, RXOK2

demand of a higher change-over point  from fast
speed into slow speed above the slug during
box-bending  

HUSP

box bending function is displayed  

HUSP

2  

-

1

1

output for  messages RS 232 

TXD

demand for slow speed 

SGA

1

1

2  

2  

1

1

1

1

systems without operating mode se-

lection 

operation only with additional safety

PLC (e.g. 

FPSC

)

systems with operating mode selec-

tion 

with integrated safety fuunctions 

FIESSLER

 

E L E K T R O N I K

- selectable  with / without  foot pedal delay 

Summary of Contents for AKAS-3PF

Page 1: ...tteur Emettitore Laser Lasersender Steckerbelegung Connections Connecteurs Allaccamento PE S 0V S 24V 10 24V DC DOK 850 Fiessler Elektronik Kastellstrasse 9 D 73734 Esslingen Tel 49 711 919 697 0 Achtung tägliche Prüfung Vor jedem Schichtbeginn und nach jedem Werkzeug wechsel ist die Lichtschranke wie folgt zu prüfen Test 1 Bild 1 bis 3 Test 2 Bild 4 und 5 Test 3 Bild 6 Caution check daily At the ...

Page 2: ... 3PM operation only with additional safety PLC 26 Functions Terminals 26 Connection 27 6 4 AKAS 3PF with additional safety functions operation also without additional safety PLC 28 Functions Terminals 29 Connection example safety monitoring of the machine by AKAS F 30 6 4 1 AKAS F selectable Safety functions 31 1 Operation with additional safety control 31 2 Monitoring of the Foot Pedal 31 Connect...

Page 3: ...are on if the OSSDs are in OFF status green LEDs are on if the OSSDs are in ON status LED is on if box bending funktion is activated SP SGA SGO SGS RXOK2 RXOK1 NLW NA1 NA3 NA2 FUS FUO EDMO EDMS 6 view after removing the lid on the receiver view of the receiver elements 1 1 0 8 0 8 0 8 0 8 2 14v 13v 12v 11v 10v 9v 8v 7v 6v 5v 4v 3v 2v 1v 1 2 3 14h 13h 12h 11h 10h 9h 8h 7h 6h 5h 4h 3h 2h 1h view aft...

Page 4: ...1h 1 2 3 5v 4v 3v 2v 1v 6v 1 SP SGA SGO SGS FUS FUO 6 ajustment controll Leds of the receiver elements E2 E4 E6 LEDs are on if the beam does focus at all see page 21 ajustment controll Leds P1 P2 for self acting ajustment after tool change LEDs are of if the beam does focus at all see page 21 integrated mutinglamp lamp is on if the protective field of the AKAS is not activated lamp is flashing if ...

Page 5: ...with the RXOK outputs 5 Read the operating instructions Qualified Personnel Safety warning A Test putting into operation B Test daily check at least every 24 hours Safety instructions please notice absolutely 2 Doku Nr 1379 Stand 27 1 2017 Aui The setting must be done in a way that the following test will be passed If either test A or B fails the machine must not be used until the problem is resol...

Page 6: ...ent E2 for Details see page 12 is interrupted Please refer page 15 columns boxmode how to setup the correct blanking mute point values for boxbending mode 6 2 Bending flat sheets with AKAS Before the blanking signal is sent to the AKAS receiver any of the receiver elements E1 and E3 E6 must not be interrupted by the sheet or the lateral die cover for Details see on page 10 But the receiver element...

Page 7: ...be an employee either from the light barrier manufacturer or from the operator s staff The annual test shall be executed according to the inspection sheet on pae 49 Complies with 21CFR and 1040 10 and 1040 11 Caution the use of controlss or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Attention L utilisation de commandes ou d...

Page 8: ...AKAS meets IEC 61496 Typ 4 prEN 12622 is self monitoring without additionally wiring easy to adjust after tool changing Operative range for the laser accident preventing light barrier of the AKAS types are press brakes AKAS 3PM 3PF equipped with electromotor driven supports for transmitter and receiver for self acting tool change if tools with diefferent heights are used see fig 8 1 The serial num...

Page 9: ...uit s Stopp contactor control EDMO EDMS data of traverse in slow speed SGW start stop of closing stroke FUS FUO 2 equivalent position control in slow speed SGO SGS selection of box bending KAST safety point SP Outputs 1 2 equivalent 1 3 Pairs selectable with without 2 selectable with without 1 selectable with without 2 selectable antivalent or equivalent switching 1 1 2 selectable antivalent or eq...

Page 10: ... the footpedal two times SGA will turn off E g for a bend inside a closed box If the SP signal is not activated the receiver elements E1 and E3 E6 must be free If receiver element E2 is already interrupted and the SP signal is just activated the receiver elements E3 and E4 must stay free for at least 27ms Important E2 must be interrupted before SP is activated If receiver element E2 is already int...

Page 11: ...ruption of the protecfive field and the release and reactivation of the foot pedal the AKAS will deactivate the SGA output when the protective field is interrupted By this only slow speed will be enabled by the machine control NC AKAS provides a reaction time of about 200ms for the machine control and then activated the safety switching outputs for the closing movement OSSDs The OSSDs remain activ...

Page 12: ... bending function is cancelled Closing movement with interrupted protective field The AKAS system offers the possibility to execute a closing movement under monitored slow speed even when the protective field is interrupted After the interruption of the protecfive field and the release and reactivation of the foot pedal the AKAS will deac tivate the SGA output when the protective field is interrup...

Page 13: ...e ad is made of acid resistant spherically reinforced plastic polyamide The support housings are of eloxal coated aluminium With Fiessler tenon blocks 105 173 16 5 55 min 48 m a x 25 136 mm 13 M 6 x 30 M 8 max 23 mm 76 87 5 30 50 M 6 x 30 50 10 12 2 99 30 32 25 51 34 38 for Fiessler tenon blocks with 150 mm positioning range 665 680 mm with 190 mm positioning range 705 720mm bending line fastening...

Page 14: ...er Holders 4 4 4 Fig 14 1 Upper tool Matrix trans mitter receiver Ram Support Support Standard 150mm 190mm as option 200 10 mm min 140 mm 167 mm 4 x11 Ø 4xM10 max 155 mm 10 30 50 70 AKAS drawing view from the top fig 14 5 200 10 mm min 140 mm max 155 mm 10 30 50 70 AKAS D E C A B Holder for AKAS 3 order code AKAS AS U optional swiveling adaptor for Holder AKAS AS U order code AKAS AS U S optional ...

Page 15: ...1 mm 14 mm 19 mm C D 9 mm 8 mm 12 mm 11mm 17 mm 16mm E F G H 7 mm 6 mm 5 mm 4 mm 10mm 9mm 15mm 14mm 8mm 7mm 13mm 12mm 6 mm 19 mm 4 mm 3mm 17 mm 16mm 0mm 0mm 15mm 14mm 0mm 0mm 13mm 12mm adjust ment distance Z after completed automatical adjust ment in accordance to the max allowable overrun traverse of the press brake after the interruption of the beams AKAS 3P Dip switch Position recommended blank...

Page 16: ...mm in order to prevent injuriers while closing the press d The existing mechanical guards of the machine must be modified in a way that any by passing of the safety equipment by the operator is not possible Likewise any danger of geeting caught between grids and safety equipment must be excluded Transmitter and receiver of the AKAS must not be subject to mechanical stress e g bottles must not be p...

Page 17: ...gitudinal axis the locknuts of the lo wer M 10 screw at the angle bracket should be unscrewed the other M10 locknuts must be tightened Pay attention to avoid any deformation of the profile By unscrewing the M10 screws fine height adjustment is ena bled Fig 17 5 2 M5 s liding tenon blocks are loca ted in each groove for fastening The adjustment is made with the help of the holders Remove the fasten...

Page 18: ...OUT and check the distance bet ween the mark and the perpendicular bending line to make sure that the receiver is carried up parallelly to the bending line The displacement by the motor is not inten ded for nonstop carrying up and down In this case the thermal protection switches off the motors After letting go the button and a short brake you may continue the carry ing procedure Set up the transm...

Page 19: ...he tool Fig 19 5 This check must be done with the highest biggest and lowest smallest tool Fade out dark edge Ram Ram tool pos 1 tool pos 2 transmitter paper tool tool Fig 19 5 paper Then the transmitter is carried upwards by pressing the button transmitter up down This action makes the receiver follow When the highest highest position is reached plea se check whether the receiver is also free and...

Page 20: ...m the bending line In the left tool position the dark section is bigger than in the right tool position case B Fig 20 1 In the left tool position the dark section is smaller than in the right position ca se C Fig 20 1 By unscrewing the upper M6 adjust ment screws that are responsible for the longitudinal adjustment A B C the support must be positioned further away behind the bending line By tighte...

Page 21: ...tially off P partially on transmitter beam does not focus at all E off P on E2 E4 E6 Ausricht kontrollen P1 P2 Adjustment Advise AKAS 3PF E2 E4 E6 LEDs are flashing slowly about once per second Press has successfully stopped at the cam during the overrun traverse test only when the cam is free again the OSSDs can be enabled again The ajustment controll LEDs are flashing slowly until the press brak...

Page 22: ...ed B Adjusting by hand Manual Mode By activating the button transmitter down the manual adjustment mode is started Now the operator must check if either the transmitter beam hits the receiver adjustment indicators P do not light up see B1 or if the transmitter beam does not hit the receiver adjustment indicators P light up see B2 B1 This function is required during the first adjusting of the syste...

Page 23: ...d by the cam and the stroke is started out of the upper dead center of the machine The overrum traverse test is carried out after every voltage reset and must be repeated every 24 hours After the successful overrun traverse test the press must be at first opened for the execution of one bending stroke The ajustment controll LEDs are flashing slowly until the press brake is not opened completely If...

Page 24: ... overrun traverse cam switch and the disabling of the OSSDs during the over run traverse test switch over from stopped state into closing state after enabling of the OSSDs 300 ms only with operatiing mo de with contactor valve control EDM switch over into slow speed state when the start is carried out within the range of the safety point at SP 1 100 ms after detection of the closing movement state...

Page 25: ... directly as possible by the Fail Safe PNP outputs OSSD1 and OSSD2 to keep the overrun traverse as short as possible For all operation modes without AKAS protection the safety system AKAS has to be powered off no active LED s on the AKAS receiver The machine control system issues a muting signal with AKAS 3 value according the table 15 1 above the slug Mutingsignal coming from the contactor positi...

Page 26: ...r run traverse of the press according to the table 15 1 Terminals at the Receiver No 1v designation SGO meaning input slow speed position signal level 0V at fast speed 24V at slow speed 2v 3v 4v 5v SGS SP input slow speed position input safety point SGA HUSP output slow speed request output higher mutepoint request AKAS 3M message box bending 0V at fast speed 24V at slow speed 0V in fast speed ran...

Page 27: ...chgangbereich Sicherheits punkt Schleich gangbereich Electrical connections Description Wiring diagrams 6 operation only with additional safety PLC e g FPSC 6 3 with HEX switch position 00 00 wiring diagram 1 S 27 safety control e g Safety PLC FPSC monitoring of the clo sing stroke release position monitoring of the slow speed closing stroke val ves contactors valve position monitors foot pedal fo...

Page 28: ...e via safety outputs monitoring of the mechanical protective grids at the rear and at the sides of the press emergency OFF Monitoring Emergency OFF at the rear and at the front Emergency OFF of the rear stoppers Emergency OFF at the rear and at the front protective grids 28 functions Terminals AKAS 3FP receiver transmitter 14v 13v 12v 11v 10v 9v 8v 7v 6v 5v 4v 3v 2v 1v 1 2 3 14h 13h 12h 11h 10h 9h...

Page 29: ... fast speed 24V if grid is closed i e emergency OFF is not activated 24V if grids are closed 24V if grid is closed i e emergency OFF is not activated 24V if enabled 14v 1h 2h 3h RXOK2 Motor output drive rear stoppers Emerg OFF connector for Motor transmitter support Motor Ub transmitter connector für Motor transmitter support connection for Ub AKAS transmitter 4h 5h 6h 7h FUS FUO input Start Stop ...

Page 30: ...t speed and slow speed state and requires in fast speed at SGO 24 V and at SGS 0 V in slow speed at SGO 0 V and at SGS 24 V During the switching over from one state into the other state an enhancable switch over time is tolerated see selectable switch over delay enhancement of the valve position monitor Machine Safety monitoring by AKAS 3PF wiring diagram 2 p 30 Sicher heitsventil Eilgang ventil K...

Page 31: ...y a cam switch with a normally closed contact For this the length of the cam must correspond to the allowable overrun traverse plus the hysteresis of the cam switch The maximum allowable overrun traverse must not exceed the value programmed via the dip switch positions in the support of the AKAS 3F This overrun traverse cam must be mounted in a way that the press is in the maximum closing speed wh...

Page 32: ...ntact at FUO see wiring diagram 2 S 30 u 5b p 32 The Reset after the disabling and re enabling of the rear protective grid is carried out during the opera tion with EDM by activation of a normally closed contact button which is connected in series to the nor mally closed contactor controls at EDMO see wiring diagram 5b p 32 During the operation without foot pedal monitoring equivalent triggering o...

Page 33: ...t grids Protective doors and emergency OFFs and light grid EU2K 500 2 for rear safeguarding at operating mode antivalent protective door control pairs with EDM with monitoring of the foot pedal 24V receiver Reset button for Emergency OFF lateral protective grids Protective doors and emergency OFFs and light grid ULVT TLVT or ULCT TLCT for rear safeguarding at operating mode equivalent protective d...

Page 34: ...Description Wiring diagrams 6 with integrated safety functions 6 4 1 Doku Nr 1379 Stand 27 1 2017 Aui NA1 NA3 NA2 EDMO FUO 24V Wiring diagram 8 p 34 Emergency OFF 1 Emergency OFF 2 Reset button for Emergency OFF lateral protective grids and selector switch operation with activated protective field of the AKAS and slow speed closing movement selector not activated operation with only protection by ...

Page 35: ... have the following values Switching over from stopped condition into closing movement after the enabling of the OSSDs 300 ms only with operating mode Monitored EDM Switching over into the slow speed condition when the start is within the range of the safety point SP 24V 100 ms after from the detection of the closing movement consition by the EDM i e 100 ms after the enabling of the OSSDs during o...

Page 36: ... without without without without with with without with without without without with without with E F with with without without without with with with without with Hex swit ches 2 and 4 Hex switch po sitions EDM stop val ves moni toring slow speed tra verse in formation switching over tolerance en hancement of the valve posi tion monitors 0 1 without without without without 0 ms 100 ms 2 3 4 5 wit...

Page 37: ...nitoring of protective doors Emergency OFF equivalent switching 0 1 without without equivalent equivalent without without without with 2 3 4 5 without without equivalent equivalent with with antivalent antivalent with with without with without without without with 6 7 with with antivalent antivalent with with without with 0 8 0 8 0 8 0 8 1 2 3 4 Hex Switches Attention Select always the shortest po...

Page 38: ...nput for safety point equivalent protective door contacts LEDs are lit if all protective door circuits Emergency OFF circuits are closed antivalent protective door contacs NA1 and NA3 are lit NA2 is dark if all protective door circuits Emergency OFF circuits are closed EDMO stop 1 fast speed 0 slow speed 0 EDMS stop 0 fast speed 1 slow speed x SP is lit if safety point is reached Output for demand...

Page 39: ... must be interrupted by the Fiessler magnet pla te Set the SP output of your machine to a corresponding value during overrun traverse test 15 23 27 39 without overrun traverse control open the press completely in order to quit the safety point range only AKAS P E3 interrupted release foot pedal 43 43 51 51 without overrun traverse control overrun traverse OK without EDM rear reset button is defect...

Page 40: ...ids and all Emer gency OFF buttons so that a possible bad contact is activa ted again open and close again all rear protective grids and all Emer gency OFF buttons so that a possible bad contact is activa ted again if this is displayed again after the voltage reset a verification by Fiessler Elektronik is necessary re enable emergency OFF button 159 163 163 175 no monitoring of the protective circ...

Page 41: ...tion without safety PLC both EDMS and EDMO are at 24 V at the same time in stop ped status The triggering of the SGS and the SGO is antiva lent instead of equivalent OSSD error short circuit of the the mu ting lamp line line short circuiting of the OSSD circuits with other li nes only possible at the version with external Muting lamp otherwise internal problem 130 142 146 150 129 141 145 149 only ...

Page 42: ...rts On request by the customer Fiessler Elektronik GmbH Co KG carries out the acceptance test and annual inspections In addition seminars providing customers with training in annual inspections are held at regular intervals Warranty The company Fiessler Elektronik GmbH Co KG refuses to accept any warranty claims if the device has been opened or if it has been modified Returning a unit If in the ca...

Page 43: ...SSD1 0 0 1 1 1 1 OSSD2 0 0 1 1 1 1 SGA 1 1 1 1 1 1 HUSP 0 0 0 0 0 0 Receivers E5 inactive active 1 active 1 blanked blanked blanked E6 inactive active 1 active 1 blanked blanked blanked E3 inactive active 1 active 1 active 1 active 1 blanked E4 inactive active 1 active 1 active 1 for 27ms blanked blanked E1 inactive active 1 active 1 blanked blanked blanked E2 inactive active 1 blanked active 0 bl...

Page 44: ... 0 HUSP 0 0 0 0 0 0 Receivers E5 inactive active 1 blanked blanked blanked blanked E6 inactive active 1 blanked blanked blanked blanked E3 inactive active 1 blanked blanked blanked blanked E4 inactive active 1 blanked blanked blanked blanked E1 inactive active 1 blanked blanked blanked blanked E2 inactive active 0 blanked blanked blanked blanked 0 1 AKAS 3PM 0 AKAS 3PF 1 aktive 1 means receiver is...

Page 45: ... signal OUT KAST 0 0 0 0 0 AKAS OUT OSSD1 0 0 1 1 1 OSSD2 0 0 1 1 1 SGA 1 0 0 0 0 HUSP 0 0 0 0 0 Receivers E5 inactive blanked blanked blanked blanked E6 inactive blanked blanked blanked blanked E3 inactive blanked blanked blanked blanked E4 inactive blanked blanked blanked blanked E1 inactive blanked blanked blanked blanked E2 inactive blanked blanked blanked blanked Speed 10mm s 8 mm TDC 0 mm cl...

Page 46: ...SSD2 0 0 0 0 1 1 1 1 SGA 1 1 1 0 0 0 0 0 HUSP 0 0 0 0 0 0 0 0 Receivers E5 inactive active 0 inactive active 0 blanked blanked blanked blanked E6 inactive active 0 inactive active 0 blanked blanked blanked blanked E3 inactive active 0 inactive active 0 blanked blanked blanked blanked E4 inactive active 0 inactive active 0 blanked blanked blanked blanked E1 inactive active 0 inactive active 0 blank...

Page 47: ... KAST 1 0 0 0 0 0 AKAS OUT OSSD1 0 0 1 1 1 1 OSSD2 0 0 1 1 1 1 SGA 1 1 1 1 1 1 HUSP 1 1 1 1 1 1 Receivers E5 inactive blanked blanked blanked blanked blanked E6 inactive blanked blanked blanked blanked blanked E3 inactive blanked blanked blanked active 1 blanked E4 inactive blanked blanked blanked blanked blanked E1 inactive active 1 active 1 active 1 for 500ms blanked blanked E2 inactive active 1...

Page 48: ...etic tape Muting lamp white 230V 7W AMS N K UMLW Safety double foot pedal FL2 528ZSD4 U AKAS Foot pedal for box bending function FS2 528ZSD4 U AKAS Ped part designation order code page AKAS mounting kit not swivable with U shaped holder for lateral mounting swiveling adaptor for Holder AKAS AS U AKAS AS U AKAS AS U S 18 18 AKAS LC Mounting Kit not swivable with Holder 2 for mounting at the backfor...

Page 49: ... existing cost estimate of maintenance contract requested regular inspection requested 1 Inspection machine control by type of control Muting box no detection range m AKAS no machine builder machine type 3 1 correct electric connection 3 2 cables damage free 3 3 strain relief at both sides of cable loop 3 4 cable protected against all mechanical damages by metal sheet 3 5 correct position of verti...

Page 50: ...ards or other normative documents EN 61496 1 2008 IEC 61496 2 2006 EN 12622 Final Draft 2009 EN ISO 13849 1 2008 EN62061_2005 following the provisions of Directive 2006 42 EG 2004 108 EG The protection goals of the Low Voltage Directive 2006 95 EC have been complied with in ac cordance of Annex I No 1 5 1 of the Machinery Directive The products are conform with the laser class 1 Modèle recommandé ...

Page 51: ...g whether the switching elements connec ted relays contactors or valves have been released A renewed release of the output contacts is only possible if the switching elements connected have been released Thus a dangerous failure of switching elements relays contactors or valves caused by the hazardous motion is prevented After initial operation or after a power supply interruption a renewed enabli...

Page 52: ...edge training or experience has successfully demonstrated the ability to solve problems relating to the subject matter and work ANSI B30 2 1983 The machine operator must receive specific proper training on exactly which machinery is protected by the AKAS the machine s operating controls warning signs and safety instructions The machine operator must thoroughly understand and follow the company s s...

Page 53: ...oing so could result in serious injury to personnel You assume all responsibility for the safety of the machine in question if it is not capable of this performance S2 Safety Instructions WARNING Read and understand this section prior to installing and operating the system AKAS Please observe always SI At the beginning of each shift and after each change of tools and material the AKAS Pressbrakes ...

Page 54: ...reS3 5 No protection by AKAS PictureS3 6 dynamic sheet support No protection by AKAS PictureS3 7 backgauge No protection by AKAS PictureS3 8 No protection by AKAS PictureS2 9 20mm AKAS WARNING The pressbrake sa fety system AKAS does not pro tect against bending punches larger than 40 mm from the ben ding line WARNING Read and understand this section prior to installing and operating the system AKA...

Page 55: ...ion AKAS Muting contact free of potential may be closed only at a lifting speed working speed 10 mm s It must comply with safety category 4 according EN 954 The overrun traverse including the safety equipment must be less than 13 mm The pressbrake is equiped with an automatique overruncontrol for the first stroke after bringing the machine under tension The part of control system of the machine wh...

Page 56: ...machine orthepressbrakesafety system AKAS Perform only the Check Daily Procedure outlined in this manual Follow all procedures in this manual for proper operation of the pressbrake safety system AKAS The enforcement of these requirements is beyond the control of Fiessler Elektronik The employer has the sole responsibility to follow the preceding requirements and any other procedures conditions and...

Page 57: ...Notes 57 FIESSLER E L E K T R O N I K Doku Nr 1379 Stand 27 1 2017 Aui ...

Page 58: ...Fax 49 0 711 91 96 97 50 Email info fiessler de Internet www fiessler de Fiessler Elektronik has respresen tations in all major industrial ti Proximity Laser Scanner Parametricable Safetycontrol FPSC Press Brake Protection System AKAS AWARD OF APPRECIATION for exemplary performance in the development of the press brake protection system AKAS The award was bestowed upon Fiessler Elektronik by the m...

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