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PPC-4 POST PURGE KIT 

NOTE:

 

All Oil Fired Appliances must have a post purge kit installed.

 

Installation of a POST PURGE KIT is REQUIRED for oil fired appliances for the purpose of venting combustion products 
after the burner has shut down. This kit has an adjustable thermally activated sensing device that continues to vent the 
flue system until the temperature drops below switch opening temperature. (See Chart A) 

Pierce a ¼” diameter hole into  the vent pipe and mount the POST PURGE SWITCH on the vent pipe between the 
barometric draft control and the appliance using the two (2) sheet metal screws. (See Figure 6) 

NOTE:

 

Wire the switch normally open. Refer to Unit Wiring Instructions.

 

P

OST 

P

URGE 

T

IME 

A

DJUSTMENT 

P

ROCEDURE

 

1.  Remove switch cover. 

2.  Using a screw driver, turn the adjustment screw counterclockwise to increase purge time and clockwise to decrease 

purge time. Adjust purge time until no flue gas smell is apparent after venter stops. (See Figure 7) 

Figure 6

Figure 7

CHART A 

Close on 

rise temperature 

150°F to 

200°F ± 15°F 

Open on 

fall temperature 

95°F to 

130°F ± 15°F 

Typical post purge time 

should be 3 to 5 minutes 

 

Summary of Contents for 46149200

Page 1: ...120 VAC controls ITEMS INCLUDED IN KIT 1 Junction box with mounted pressure switch and relay base 1 120 VAC Relay 1 2 Ft Length of 1 4 inch aluminum tubing 1 1 4 inch tubing connector 1 Flexible conduit connector 1 WMO 1 Secondary Safety Switch 1 PPC 4 Post Purge Switch DO NOT DESTROY THESE INSTRUCTIONS MUST REMAIN WITH EQUIPMENT ...

Page 2: ...locations on the base of the box See Figure 3 OIL FIRED SECONDARY SAFETY SWITCH Installation of a SECONDARY SAFETY SWITCH is recommended for detecting flue gas spillage from a blocked flue system and or inadequate draft 1 Pierce a 5 8 diameter hole into the vent pipe near the appliance outlet Remove one of the securing nuts from the pipe of the safety switch Tighten the other securing nut onto the...

Page 3: ...e and mount the POST PURGE SWITCH on the vent pipe between the barometric draft control and the appliance using the two 2 sheet metal screws See Figure 6 NOTE Wire the switch normally open Refer to Unit Wiring Instructions POST PURGE TIME ADJUSTMENT PROCEDURE 1 Remove switch cover 2 Using a screw driver turn the adjustment screw counterclockwise to increase purge time and clockwise to decrease pur...

Page 4: ...ed by an over current circuit device rated at 15 amperes CAUTION must be taken to ensure that the wiring does not come into contact with any heat source All line voltage and safety control circuits between the venter and the appliance MUST be wired in accordance with the National Electrical Code for Class I wiring or equivalent methods Route the venter motor and control wiring with an appropriate ...

Page 5: ...Page 5 Diagram B Oil Fired System Wiring with Electronic Primary ...

Page 6: ...Page 6 Diagram C Typical Wiring for Oil Fired Warm Air Furnace with a Honeywell ST9103 Control Board ...

Page 7: ...Page 7 Diagram D Riello Burner Application ...

Page 8: ...Page 8 Diagram E Multiple Oil Fired Systems ...

Page 9: ...counterclockwise until the burner fires Rotate the adjustment screw an additional 1 4 turn counterclockwise to ensure proper switch setting See Figure 8 SYSTEM CONTROL CHECK OUT PROCEDURES 1 Adjust the thermostat to call for heat and observe the power venting system for proper operation sequence Repeat if necessary a Thermostat calls for heat b Relay is energized and venter motor starts c Pressure...

Page 10: ...rminals L1 and M to ensure motor operation b Check wiring 3 Flue gas odor a Check system draft b Check post purge venting time c Check for negative pressure in building MAINTENANCE 1 Motor Inspect motor once a year the motor should rotate freely 2 Wheel Inspect venter wheel annually for oil fired heating systems clear any soot ash or coating which inhibits either rotation or air flow Remove all fo...

Page 11: ..._______ INSTALLER S NAME ______________________________________________________ INSTALLER S COMPANY __________________________________________________ INSTALLER S PHONE NO _________________________________________________ DATE OF INSTALLATION _________________________________________________ CK 62 ...

Page 12: ...Page 12 P N 46149200 Rev E 11 05 ...

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