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Instructions manual Nitrogen Compact Booster

Appendix

13.2

Personal notes

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Summary of Contents for 2480.00.32.71

Page 1: ...INSTRUCTIONS MANUAL NITROGEN COMPACT BOOSTER 2480 00 32 71 Instructions manual Nitrogen Compact Booster...

Page 2: ...of pages in this manual including the title page 38 These instructions are valid for the product 2480 00 32 71 Nitrogen Compact Booster This document was created by FIBRO GMBH August L pple Weg DE 74...

Page 3: ...rements 14 2 2 Residual risks 14 3 Technical data 15 3 1 General technical data 15 3 1 1 Type plate 16 4 Transport 17 4 1 Packaging and weight 17 4 2 Transport damage 17 4 3 Interim storage 17 4 4 Ret...

Page 4: ...Important safety instructions 29 9 2 Temporary decommissioning 29 9 3 Final decommissioning 29 10 Disassembly and disposal 30 10 1 Important safety instructions 30 10 2 Disassembly 30 10 3 Disposal 30...

Page 5: ...ce of all applicable documents adherence to the maintenance regulation The machine may only be used as intended Only processes and handling may be used as de scribed in these instructions 1 3 Incorrec...

Page 6: ...machine also corresponds to all relevant regulations of further directives applied to the ma chine Applied harmonised standards DIN EN ISO 12100 2010 Safety of machinery General principles for design...

Page 7: ...ing is required The parts can be ordered from FIBRO GMBH using the indicated order number 1 Compressor 2 Start up valve 3 Filter and control valve compressed air 4 Nitrogen outlet labelled with B 5 Pr...

Page 8: ...control fitting The bottle pressure regulator e can be connected between filling hose and nitrogen outlet For the assembly a connection adapter d for the filling hose and a gas bottle adaptor f to con...

Page 9: ...en compact booster the entire volume of a nitrogen bottle can be used up the residual pressure of approx 30 bar The machine works according to the principle of a pressure intensifier The low inlet pre...

Page 10: ...eviations are used in these instructions in order to clearly repre sent the content They have the following meaning 1 Marks the first level of an itemisation a Marks the second level of an itemisation...

Page 11: ...ided will result in death or severe injury WARNING A safety notice on an orange signal bar with the signal word WARNING designates a haz ard with a medium risk level which if not avoided might result...

Page 12: ...pair must be carried out if the information about transport assembly maintenance or repair has not been read and understood The machine may not be used in any different way as described in these instr...

Page 13: ...ructions and all applicable documents are available in a legible condition and complete at the installation location of the machine It has to be ensured that all persons who have to carry out work on...

Page 14: ...tions observe the safety information and guidelines in the operating instructions and the instruc tions contained therein observe the danger signs attached to the machine and the instructions on them...

Page 15: ...l bottle pressure Pressure relief 400 bar Transmission 1 32 Piston displacement 11 6 cm3 Medium supply performance 280 NL min The feed performance is depending on the air drive pressure and from the i...

Page 16: ...uctions manual Nitrogen Compact Booster Technical data 3 1 1 Type plate A type plate is fitted on the machine Please state the information on the type plate for all ques tions or on all orders Fig 3 1...

Page 17: ...d for damage If damage is found the transport company must be informed immediately and the transport company must verify the damage 4 3 Interim storage Only store when dry in its original packaging an...

Page 18: ...of the additional equipment please ensure that only authorised persons stay in the work area and that no other persons are endangered by the assembly work 5 2 Assembly requirements In order to use th...

Page 19: ...uired parts and all possible additional equipment 1 Hang the machine over the connection of the nitrogen bottle 2 Bottle hose to be connected a Remove yellow protective cap b Connect the connection sc...

Page 20: ...a spanner 5 Filling hose to be assembled a Filling hose to be screwed on to the bottle pressure regulator b Tighten the nut with a spanner 6 Filling and control fitting to be assembled a Insert the ba...

Page 21: ...ted by staff that has been trained instructed and authorised to do so These persons have to know the instructions and act accordingly machine is only operated according to its intended use see chapter...

Page 22: ...le pressure regulator can be damaged The following description is applicable to the operation with all required parts and all possible additional equipment 6 4 1 Settings prior to the operation 1 Driv...

Page 23: ...cted position b Outlet valve c to be connected 2 Remove the blanking plug above the filling opening of the gas spring with an Allen key M6 3 mm G1 8 5 mm 3 Unscrew and remove set screw 4 Filling adapt...

Page 24: ...ressure in crease left pressure reduction NOTICE Damage to the valve in the gas pressure spring Slowly open the shut off valve on the filling hose Carefully allow nitrogen to flow in 10 Shut off valve...

Page 25: ...illing and control fitting and filling hose 14 Unscrew filling and control fitting by turning the large turning knob from the filling adapter 15 Filling adapter to be unscrewed WARNING Nitrogen escapi...

Page 26: ...sing non authorised staff wrong action may cause injuries 7 2 Customer services If you should require the assistance of our costumer service we would ask you to provide the following information Seria...

Page 27: ...tended tasks All further work and repairs may as a rule only be carried out by FIBRO staff If using non authorised staff wrong action may cause injuries 8 2 Maintenance work The following tasks are co...

Page 28: ...itched on 8 4 1 If necessary 8 4 1 1 Filter in filter and control valve has to be exchanged If the filter in the filter and control valve is of a dark colour it has to be exchanged 1 Unscrew sight gla...

Page 29: ...y only be carried out by trained staff which has been authorised for to carry out the tasks If using non authorised staff wrong action may cause injuries 9 2 Temporary decommissioning For decommission...

Page 30: ...commissioning on page 29 Filter and control valve bottle hose and pipes have to be unscrewed 10 3 Disposal 10 3 1 Disposal of components NOTICE Dispose of assemblies correctly Incorrect disposal of as...

Page 31: ...atic message with further information Written enquiries to FIBRO GMBH August L pple Weg DE 74855 Hassmersheim info fibro de On www fibro de you can find all FIBRO subsidiaries worldwide 11 2 Spare par...

Page 32: ...ge 16 Exact name of the spare part If necessary provide samples photos or sketches Number of required spare parts Please send your spare parts order to FIBRO GMBH August L pple Weg DE 74855 Hassmershe...

Page 33: ...Indexes 12 INDEXES 12 1 Third party products 12 2 Index of figures The product contains no components from third party companies Fig 1 1 Set up 7 Fig 1 2 Optional additional equipment 8 Fig 3 1 Type p...

Page 34: ...e 7 7 9 18 20 24 25 Filling inlet 8 Filling pressure 24 permissible 8 9 24 Filter and control valve 7 21 27 28 30 G Gas bottle adaptor 8 Gas bottle connection 8 Gas spring 5 7 9 18 23 H Humidity maxim...

Page 35: ...38 Appendix 13 APPENDIX 13 1 Pneumatic plan PL Antriebsdruckluft Eingang max 6 bar G1 4 N 2 Stickstoffausgang W24 32 x 1 1 4 B 14 7 6 Berstscheiben sicherung 400 bar Versorgungseinheit 1 2 3 5 4 A N 2...

Page 36: ...36 38 Instructions manual Nitrogen Compact Booster Appendix 13 2 Personal notes...

Page 37: ...Instructions manual Nitrogen Compact Booster 37 38 Appendix...

Page 38: ...06 2021 Article no 2 7528 05 0621 0100000 FIBRO GMBH THE L PPLE GROUP Business Area Standard Parts August L pple Weg 74855 Hassmersheim Germany T 49 6266 73 0 info fibro de www fibro com L PPLE AUTOM...

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