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PowerWizard 1.0 & 2.0 Control Systems User Manual

Detailed Operation

4.1  PowerWizard Menu Trees
4.1.1  PowerWizard 1.0 Menu Tree

PowerWizard 1.0 Generating Set Control Menu Structure

Figure 5:  PowerWizard 1.0 Menu Tree

MAIN MENU

EVENT LOGS

ENGINE OVERVIEW

AC OVERVIEW

CONFIGURE

I/O STATUS

CONTROL

PREFERENCES

ACTIVE EVENTS 

1

 

GENSET CONTROL  

0

 

ENGINE CONTROL  

1

ENG SPEED SENSOR
ERRATIC/LOST 

3/17

ACTIVE

OCC  1

*1.  To adjust settings use:   1.  

UP

 and 

DOWN

 Keys to select the submenu.

 

 

2.  Use 

ENTER

 key and 

UP

,

DOWN

,

LEFT

,

RIGHT

 

 

Keys and then 

ENTER

 for the new settings to take effect.

*2.  Scroll down to see all events.  Events are listed in the following order.  Present,
 

Active, Inactive.  Only 

SHUTDOWN

 events can be reset; some events can be set

 

as a 

SHUTDOWN

.  To reset an event, the control must be in 

STOP

.  All other

 

events will become 

INACTIVE

 once the condition goes away.

*3.  To 

RESET

: press 

ENTER

 to get to the details of the event and then 

ENTER

 

again.

*4.  To get back to the 

MAIN MENU

 at any time, press           or            and

 

When unsure about your location on the screen, use 

ESCAPE

 Key and then refer to

 

this chart.

ESCAPE

KEY

ENTER

KEY

GEN OVER CURRENT
WARNING

1/3

INACTIVE

OCC  1

0kPa

23 C   24.8V

0 rpm 

 

2.1Hrs

STOPPED

AVG: 481 V 

L-L  

324V

60.2Hz 

 

OR

OR

CONFIGURE

 

SECURITY

 

SETPOINTS

 

ENG OPERATE HRS

CONTROL

 

AUTOMATIC START/STOP

 

AVR DESIRED VOLTAGE

 

GOV DESIRED ENG SPD

ENG MONITOR/PROTECT

 

BATTERY VOLT MON

 

ENG COOL TEMP MON

 

ENG OIL PRES MON

 

ENG SPEED MON

EVENTS

 

EVENT I/P FUNCTIONS

 

EVENT O/P FUNCTIONS

 

EVENT RESPONSE CFG

 

EVENT SYSTEM

EVENT I/P FUNCTIONS

 

EVENT INPUT #1

 

EVENT INPUT #2

 

EVENT INPUT #3

 

EVENT INPUT #4

DIGITAL INPUTS

 

INPUT #1

 

INPUT #2

 

INPUT #3

 

INPUT #4

 

INPUT #5

 

INPUT #6

RELAY OUTPUTS

 

OUTPUT #1

 

OUTPUT #2

 

OUTPUT #3

 

OUTPUT #4

 

OUTPUT #5

 

OUTPUT #6

DIGITAL SELECTORS

 

DIGITAL SELECTOR #1

 

DIGITAL SELECTOR #2

 

DIGITAL SELECTOR #3

 

DIGITAL SELECTOR #4

EVENT O/P FUNCTION

 

EVENT OUTPUT #1

EVENTS RESPONSE CFG

 

DIAGNOSTIC CONFIG

 

ENG PROTECT CONFIG

 

GEN PROTECT CONFIG

 

OTHER SYSTEM CONFIG

DIAGNOSTICS CONFIG

 

PRESSURES

 

TEMPERATURES

 

LEVELS

 

OTHERS

ENG PROTECT CONFIG

 

PRESSURES

 

TEMPERATURES

 

LEVELS

 

OTHERS

WARNING AUTO RESET

ENABLED STATUS

ENABLED

GEN MON/PROTECT

 

GEN AC MONITOR

I/O

 

DIGITAL INPUTS

 

RELAY OUTPUTS

OTHER

 

DIGITAL SELECTORS

 

REDUCED PWR MODE

CURRENT LEVEL = 2

 

DROP TO MIN LEVEL

 

ENTER LEVEL 1 OR 2

 

ENTER LEVEL 3

 

CHANGE LEVEL 1 PWD

 

CHANGE LEVEL 2 PWD

SETPOINTS

 

CONTROL

 

ENGINE MON/PROTECT

 

EVENTS

 

GEN MON/PROTECT

 

I/O

 

OTHER

PREFERENCES

 

CONTRAST

 

PRESSURE

 

TEMPERATURE

 

LANGUAGE

CONTROL

 

SPEED ADJUST

ADJUST SPEED

 

0.0 Hz

*1

*1

DIGITAL I/P 

-2-4--

RELAY O/P 

1---56

*2 OR *3

*2

*1

*1

*1

*1

*1

*1

*1

*1

*1

*1

*1

*1

USE

*1

11

Summary of Contents for PowerWizard 1.0

Page 1: ...PowerWizard 1 0 2 0 Control Systems User Manual PowerWizard 1 0 2 0 Control Systems User Manual...

Page 2: ...rmation Most accidents that involve product operation maintenance and repair are caused by failure to observe basic safety rules or precautions An accident can often be avoided by recognizing potentia...

Page 3: ...owerWizard Menu Trees 11 4 1 1 PowerWizard 1 0 Menu Tree 11 4 1 2 PowerWizard 2 0 Menu Tree 12 4 2 Technical Operation 13 4 2 1 Engine Starting Sequence 13 4 2 2 Engine Stopping Sequence 13 4 2 3 Even...

Page 4: ...wo versions PowerWizard 1 0 and PowerWizard 2 0 These two versions are based on different features This guide is intended to cover the PowerWizard Generating Set Control and its application in generat...

Page 5: ...ta Link SCADA RS485 Modbus Remote Monitoring and Control 1 2 Applications The PowerWizard range of generating set control systems is designed for use in a variety of applications The control systems c...

Page 6: ...ard Control Module Description Figure 2 PowerWizard Control Module Description Display screen AC overview hot key DC overview hot key Warning lamp Shutdown lamp Alarm acknowledge Lamp test Run Auto St...

Page 7: ...rWizard 1 0 2 0 Control Systems User Manual 7 2 Basic Operation 2 1 START Mode 2 2 STOP Mode 2 3 AUTO Mode Figure 3 Basic Operation Start Stop and Auto Modes Press START Key Press STOP Key Press AUTO...

Page 8: ...Control Systems User Manual 8 Figure 4 Basic Operation Fault Alarm Reset Process 2 4 Fault Alarm Reset Process 2 Fault Alarm Reset 3 Fault Alarm Reset 4 Fault Alarm Reset The display will show 1 Fault...

Page 9: ...ng If the Escape key is pressed during setpoint programming none of the changes made on screen will be saved to memory Scroll Right The Scroll Right key is used during setpoint adjustment During numer...

Page 10: ...re are acknowledged shutdown events active If there are any active shutdown events the red light will change from flashing red to solid red after the Alarm Acknowledge key is pressed Any condition tha...

Page 11: ...2 1Hrs STOPPED AVG 481 V L L 324V 60 2Hz OR OR CONFIGURE SECURITY SETPOINTS ENG OPERATE HRS CONTROL AUTOMATIC START STOP AVR DESIRED VOLTAGE GOV DESIRED ENG SPD ENG MONITOR PROTECT BATTERY VOLT MON EN...

Page 12: ...IG PRESSURES TEMPERATURES LEVELS OTHERS ENG PROTECT CONFIG PRESSURES TEMPERATURES LEVELS OTHERS WARNING AUTO RESET ENABLED STATUS ENABLED GEN MON PROTECT GEN AC MONITOR GEN AC PWR MONITOR GEN OVER CUR...

Page 13: ...within a pre set number of crank attempts normally three the PowerWizard will activate a Fail to Start shutdown 4 2 2 Engine Stopping Sequence 1 The PowerWizard receives an engine stop signal The sig...

Page 14: ...s first active events next and inactive events last Within these classifications they are ordered by engine run hours or real time clock on PowerWizard 2 0 4 Press Enter after highlighting an event to...

Page 15: ...vel is displayed Within the security menu are the following options DROP TO MINIMUM LEVEL used to return the current security level to the lowest level set up Highlight and press Enter to drop to mini...

Page 16: ...es with Electronic Fuel Lift Pump Certain engines fitted with an electronic fuel pump do not have a manual priming feature on the engine In these circumstances the PowerWizard can be used to energise...

Page 17: ...run the generating set Output 2 can be used to drive relay output 8 4 6 1 PCT Status The status of the PCTs can be found within the menu structure at MAIN MENU CONTROL PROG CYCLE TIMER The top row di...

Page 18: ...enerating sets at rest or storage for prolonged periods should either have the battery charger or isolator switch option fitted Remote Annunciation of Faults The PowerWizard Annunciator is used in rem...

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