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PowerWizard 1.0 & 2.0 Control Systems User Manual

PowerWizard 1.0 & 2.0

Control Systems

User Manual

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Summary of Contents for PowerWizard 1.0

Page 1: ...PowerWizard 1 0 2 0 Control Systems User Manual PowerWizard 1 0 2 0 Control Systems User Manual...

Page 2: ...rmation Most accidents that involve product operation maintenance and repair are caused by failure to observe basic safety rules or precautions An accident can often be avoided by recognizing potentia...

Page 3: ...owerWizard Menu Trees 11 4 1 1 PowerWizard 1 0 Menu Tree 11 4 1 2 PowerWizard 2 0 Menu Tree 12 4 2 Technical Operation 13 4 2 1 Engine Starting Sequence 13 4 2 2 Engine Stopping Sequence 13 4 2 3 Even...

Page 4: ...wo versions PowerWizard 1 0 and PowerWizard 2 0 These two versions are based on different features This guide is intended to cover the PowerWizard Generating Set Control and its application in generat...

Page 5: ...ta Link SCADA RS485 Modbus Remote Monitoring and Control 1 2 Applications The PowerWizard range of generating set control systems is designed for use in a variety of applications The control systems c...

Page 6: ...ard Control Module Description Figure 2 PowerWizard Control Module Description Display screen AC overview hot key DC overview hot key Warning lamp Shutdown lamp Alarm acknowledge Lamp test Run Auto St...

Page 7: ...rWizard 1 0 2 0 Control Systems User Manual 7 2 Basic Operation 2 1 START Mode 2 2 STOP Mode 2 3 AUTO Mode Figure 3 Basic Operation Start Stop and Auto Modes Press START Key Press STOP Key Press AUTO...

Page 8: ...Control Systems User Manual 8 Figure 4 Basic Operation Fault Alarm Reset Process 2 4 Fault Alarm Reset Process 2 Fault Alarm Reset 3 Fault Alarm Reset 4 Fault Alarm Reset The display will show 1 Fault...

Page 9: ...ng If the Escape key is pressed during setpoint programming none of the changes made on screen will be saved to memory Scroll Right The Scroll Right key is used during setpoint adjustment During numer...

Page 10: ...re are acknowledged shutdown events active If there are any active shutdown events the red light will change from flashing red to solid red after the Alarm Acknowledge key is pressed Any condition tha...

Page 11: ...2 1Hrs STOPPED AVG 481 V L L 324V 60 2Hz OR OR CONFIGURE SECURITY SETPOINTS ENG OPERATE HRS CONTROL AUTOMATIC START STOP AVR DESIRED VOLTAGE GOV DESIRED ENG SPD ENG MONITOR PROTECT BATTERY VOLT MON EN...

Page 12: ...IG PRESSURES TEMPERATURES LEVELS OTHERS ENG PROTECT CONFIG PRESSURES TEMPERATURES LEVELS OTHERS WARNING AUTO RESET ENABLED STATUS ENABLED GEN MON PROTECT GEN AC MONITOR GEN AC PWR MONITOR GEN OVER CUR...

Page 13: ...within a pre set number of crank attempts normally three the PowerWizard will activate a Fail to Start shutdown 4 2 2 Engine Stopping Sequence 1 The PowerWizard receives an engine stop signal The sig...

Page 14: ...s first active events next and inactive events last Within these classifications they are ordered by engine run hours or real time clock on PowerWizard 2 0 4 Press Enter after highlighting an event to...

Page 15: ...vel is displayed Within the security menu are the following options DROP TO MINIMUM LEVEL used to return the current security level to the lowest level set up Highlight and press Enter to drop to mini...

Page 16: ...es with Electronic Fuel Lift Pump Certain engines fitted with an electronic fuel pump do not have a manual priming feature on the engine In these circumstances the PowerWizard can be used to energise...

Page 17: ...run the generating set Output 2 can be used to drive relay output 8 4 6 1 PCT Status The status of the PCTs can be found within the menu structure at MAIN MENU CONTROL PROG CYCLE TIMER The top row di...

Page 18: ...enerating sets at rest or storage for prolonged periods should either have the battery charger or isolator switch option fitted Remote Annunciation of Faults The PowerWizard Annunciator is used in rem...

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