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Festo 7DZF / DZHb_en

Important information

1.1 

About these repair instructions

This document contains important 
information about the professional 
repair of the cylinder with piston rod 
of the type DZF/DZH.
The cylinder with piston rod DZF / DZH 
is fully repairable in the event of 
damage due to normal wear. The 
entire cylinder must be replaced in 
the event of damage to the cylinder 
barrel.
These repair instructions are 

not

 valid 

for the cylinder with piston rod EZH. 
This cylinder with piston rod is not 
repairable and must be replaced.
Before carrying out a repair, the 
relevant chapter in these instructions 
must be read in full and followed 
consistently.

For reasons of clarity, these repair 
instructions do not contain complete 
detailed information. The following 
documents should therefore also be 
available when repairing the cylinder 
with piston rod:

• 

Operating instructions for the 
respective cylinder with piston 
rod

Contains information about 
the operating elements and 
connections of the cylinder with 
piston rod as well as the function, 
structure, application, installation, 
commissioning, maintenance and 
care, etc. can be found on the 
Festo website (

www.Festo.com

).

• 

Spare parts documentation

Contains an overview of the spare 
and wearing parts as well as 
information on their installation. 
Can be found in the online spare 
parts catalogue on the Festo 
website (

spareparts.festo.com

).

• 

Assembly aids

Contains an overview of available 
assembly aids such as lubricating 
greases, screw locking agents, 
maintenance tools, etc. (aids 
for assembly and maintenance). 
Can be found in the online spare 
parts catalogue on the Festo 
website (

www.Festo.com

).

1.2 

Pictograms used in these repair instructions

Warning

This sign indicates a dangerous situation for persons and/or the product. Failure to observe this warning can result 
in injury to persons and/or damage to the device.

Note

This sign provides important tips and information that can make your work easier.

Environment

This sign provides information on the steps required for environmentally-friendly use of materials and equipment, 
as well as the guidelines and regulations that may need to be observed.

Accessories

This sign contains information on accessories and attachments relevant to the context.

Documents

This sign contains references to other chapters or documents containing additional information.

Summary of Contents for DZF

Page 1: ...Repair instructions en Cylinder with piston rod Flat cylinder DZF DZH 7DZF DZHb_en...

Page 2: ...oduction distribution or sale of this document or communication of its contents to others without express authorisation is prohibited Offenders will be liable for damages All rights reserved in the ev...

Page 3: ...viations into consideration if necessary These repair instructions have been prepared with care Festo AG Co KG does not however accept liability for any errors in these repair instructions or their co...

Page 4: ...emoving the bearing and end caps 13 4 3 3 Replacing the piston components 13 4 3 4 Inserting the piston rod into the cylinder barrel 14 4 3 5 Repairing the bearing and end caps 15 4 3 6 Attaching the...

Page 5: ...tallation commissioning maintenance and care etc can be found on the Festo website www Festo com Spare parts documentation Contains an overview of the spare and wearing parts as well as information on...

Page 6: ...repair carried out by Festo Environment Components and equipment replaced as part of a repair must be disposed of in accordance with the locally valid environmental protection regulations 2 General pr...

Page 7: ...plate provides the following information DZF Cylinder of the type DZF double acting 32 Piston diameter 32 mm 100 Stroke 100 mm A Male piston rod thread P Elastic cushioning rings pads at both ends A...

Page 8: ...3 5 6 7 8 9 10 15 16 17 11 1 12 13 14 19 18 6 5 7 6 3 2 1 5 4 4 4 8 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the on...

Page 9: ...thread 11 Piston rod with male thread hollow S20 only 12 Piston 13 Washer Not S2 not S20 14 Hex nut Not S2 not S20 15 Piston rod with male thread S2 only use screw locking agent 16 Piston rod with fe...

Page 10: ...ovide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo website spareparts festo com 2 1 3 2 1 3 6 25 24 8 7 6 6 4 4 9...

Page 11: ...25 PPV A S6 12 Piston rod with male thread 13 Hollow piston rod with male thread Only with DZH S20 14 Groove ring 15 Piston 16 Guiding band 17 Threaded coupling 18 Piston rod extension Only with DZH...

Page 12: ...ed when the cylinder is opened To prevent damage to sealing rims or guide surfaces do not use pointed or sharp edged assembly aids 4 2 Visual inspection Check the cylinder for visible damage that migh...

Page 13: ...rel Check the cylinder barrel and piston rod for damage The entire cylinder must be replaced if the cylinder barrel particularly the bearing surface is showing significant damage Unscrew the hex nut t...

Page 14: ...m 40 Nm 20 Nm 4 3 4 Inserting the piston rod into the cylinder barrel Clean the inside surface of the cylinder barrel as described in chapter 5 1 Cleaning Apply the grease included in the set of weari...

Page 15: ...nt and rear bearing caps on cylinders with through piston rod S2 S20 1 3 2 Warning Check the plain bearing in the bearing cap the front and rear bearing caps on cylinders with through piston rod S2 S2...

Page 16: ...thread of the piston rod to prevent damage Guide the bearing cap both bearing caps on cylinders with through piston rod S2 S20 over the mounting sleeve onto the piston rod as far as the cylinder barre...

Page 17: ...ring 3 Cushioning seal 4 Piston rod seal 5 Bearing 4 4 2 Removing the bearing and end caps Loosen the screws in the bearing and end caps the rear bearing cap on cylinders with through piston rod S2 S2...

Page 18: ...boss Thin film1 on outside 1 See chapter 5 2 2 Thin grease film 2 See chapter 5 2 3 Grease reservoir Place the piston flat against the front side of the cylinder barrel and insert the piston seal int...

Page 19: ...ck the plain bearing in the bearing cap the front and rear bearing caps on cylinders with through piston rod S2 S20 for visible damage that might impair its function such as deposits and scoring The e...

Page 20: ...reservoir2 for piston rod Fill 2 3 with grease 2 External surface for bearing cap Thin film1 3 Grease reservoir2 for bearing Fill 2 3 with grease 1 See chapter 5 2 2 Thin grease film 2 See chapter 5...

Page 21: ...rrel Apply the screw locking agent included in the set of wearing parts to the screws Turn the screws through the bearing and end caps through both bearing caps on cylinders with through piston rod S2...

Page 22: ...inder barrel to produce an even lubricant film 5 2 1 Extremely thin grease film A barely continuous film of grease covers the bearing surface The grease can give a sheen to the surface however the col...

Page 23: ...piston rod The mounting sleeve for piston rods for protecting the piston rod seal and the bearing in the bearing cap while the repair is being carried out must be produced by the customer The schemati...

Page 24: ...g further developed with regard to hardware and software The hardware status and where applicable the software status of the product can be found on the type plate of the product If the electronic doc...

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