Festo CPX-CMAX Description Download Page 82

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Diagnostics and error handling

Festo – P.BE-CPX-CMAX-SYS-EN – en 2017-09b – English

Group 5 − System error B

CPX error group 105

(CPX-MMI: [System error B] )

No.

Reset type

Error level

Message

Handshake error

F1 (W)

Note

Message can be parameterised alternatively as a warning (W) or error (F1).

Cause

CPOS.START set with operation enable.

Note: If E58 is configured as warning W58, SPOS.ACK = 1 is set with operation

enable.

Measure

Reset CPOS.START before operation enable (CPOS.START = 0).

Cause

CPOS.HOME set with operation enable.

Note: If E58 is configured as warning W58, SPOS.ACK = 1 is set with operation

enable.

Measure

Reset CPOS.HOME before operation enable (CPOS.HOME = 0).

Cause

Rising edge at CPOS.START or CPOS.HOME or CPOS.JOGP or CPOS.JOGN

although SPOS.ACK = 1 (positioning command is ignored).

Measure

New positioning command only with SPOS.ACK = 0

Cause

CPOS.JOGP set with operation enable.

Measure

Reset CPOS.JOGP before operation enable (CPOS.JOGP = 0).

Cause

CPOS.JOGN set with operation enable.

Measure

Reset CPOS.JOGN before operation enable (CPOS.JOGN = 0).

Cause

Simultaneous start of multiple positioning commands.

Measure

Only start one positioning command.

Group 6 – Valve error

CPX error group 106

(CPX-MMI: [Error in valve] )

No.

Message

Error level Reset type

Valve not connected or communication faulty

Cause

When switching on, only the displacement encoder/sensor interface was found.

The valve was not detected.

Measure

Check cables to the valve.

Replace valve.

Cause

Communication between CMAX and valve was interrupted.

Measure

Check cables of the axis string, valve and displacement encoder

systematically; replace defective components.

Valve hardware faulty

Cause

The valve reports a hardware error.

Measure

Replace valve.

Cause

Fault in initialization of the valve.

Measure

Replace valve.

Check compatibility of valve and firmware version of the CMAX.

Summary of Contents for CPX-CMAX

Page 1: ...Description Axis controller CPX CMAX C1 1 System description Mounting installation and diagnostics of positioning system 559751 en 2017 09b 8065002 Axis controller CPX CMAX Terminal CPX ...

Page 2: ...ation of hazards and instructions on how to prevent them Warning Hazards that can cause death or serious injuries Caution Hazards that can cause minor injuries Other symbols Note Material damage or loss of function Recommendations tips references to other documentation Essential or useful accessories Information on environmentally sound usage Text designations Activities that may be carried out in...

Page 3: ... and certifications 12 1 2 5 Permitted CPX bus nodes and control blocks 13 1 2 6 Festo Configuration Tool with plug in for the CMAX 14 2 Product overview 15 2 1 Structure of a positioning system 15 2 2 Connection and display components 16 2 3 Function and application 16 2 3 1 Tasks of the CMAX 16 2 3 2 Mode of operation 16 2 3 3 General instructions on use of the CMAX 17 2 3 4 CMAX in the CPX term...

Page 4: ...he current consumption 44 4 4 2 Power supply concept formation of power zones 45 5 Commissioning 48 5 1 Important notes on commissioning 48 5 2 Parameterisation and commissioning options 49 5 2 1 Communication profile FHPP 49 5 2 2 Festo Configuration Tool FCT 49 5 3 Preparations for commissioning 52 5 3 1 Checking the axis string 52 5 3 2 Switching on the supply voltage switch on behaviour 52 5 3...

Page 5: ...ontrol and axis error level 67 6 4 2 Acknowledgement of faults and warnings reset type 68 6 4 3 Illustration of CMAX error numbers in the CPX terminal 69 6 4 4 Error and warning numbers 70 6 5 Diagnostic functions with the CPX MMI 87 6 5 1 Error display menu Diagnostics 87 6 5 2 Information on the CMAX menu Module Data 88 A Technical appendix 89 A 1 Technical data CMAX 89 A 2 Replacement of compon...

Page 6: ...digital output and a voltage output for control of a brake or clamping unit CASM S D2 R3 CASM S D3 R7 Sensor interfaces with connection to the VPWP for connecting special displacement encoders to the axis string analogue absolute displacement encoders potentiometer digital incremental displacement encoders Approved drives with displacement encoder1 DDLI Linear drive with integrated displacement en...

Page 7: ...f positioning systems Versions This documentation refers to the following versions Axis controller CPX CMAX with firmware V 2 3 and above Note Before using a newer firmware version check whether a newer version of the FCT plug in or user documentation is available for it è www festo com sp search term CPX CMAX C1 1 Additional information on the version statuses è Help on the FCT plug in CMAX Servi...

Page 8: ...ev 08 00000001502152 CPX CMAX C1 1 Type designation 548932 Part number X407 Production time period and plant Rev 08 Revision status 00000001502152 14 character serial number Tab 2 Product label Axis controller CPX CMAX Type codes CPX Valve terminal CMAX C1 1 CPX Terminal Type CMAX Axis controller Function module C1 Controller Axes 1 One axis Fig 1 Type codes ...

Page 9: ...ntroller CPX CMAX Type Title Type Contents Electronics description CPX CMAX axis controller system description P BE CPX CMAX SYS Mounting Installation Commissioning Diagnostics Communication profile description FHPP for the CPX CMAX axis controller P BE CPX CMAX CONTROL Control Programming Diagnostics of a CMAX with the used CPX node Software Help Help for Festo Configuration Tool with CMAX plug i...

Page 10: ...e work place the system in a safe status e g by placing the drive in a safe position and locking it Make sure that no one enters the sphere of influence of the drives and actuators Switch on the compressed air only when the system has been professionally in stalled and parameterised Note that the controlled brake clamping unit alone is not appropriate for personal protection Provide additional sup...

Page 11: ...mbination with an appropriate CPX bus node or control block è Section 1 2 5 components approved for this purpose on the axis string è Chapter 3 The product is intended for use in industrial environments Outside of industrial environments e g in commercial and mixed residential areas actions to suppress interference may have to be taken The Axis controller CPX CMAX is intended exclusively for use i...

Page 12: ...rerequisites General conditions for the correct and safe use of the product which must be observed at all times Comply with the connection and ambient conditions of the product and all connected components specified in the technical data Technical data of the product è Appendix A 1 The product can only be operated in compliance with the relevant safety regulations if you comply with the limit valu...

Page 13: ...ision 5 and above 8 CPX FEC Revision 19 R19 and above 8 CPX CEC C1 Revision 7 R7 and above 8 CPX CEC M1 Revision 3 R3 and above 8 CPX FB6 Interbus Revision 22 R22 and above 1 CPX FB11 DeviceNet Revision 20 R20 and above 8 CPX FB13 PROFIBUS DP Revision 23 R23 and above 8 73 CPX FB14 CANopen Revision 20 R20 and above 4 CPX M FB20 Interbus Revision 2 R2 and above 1 CPX M FB21 Interbus Revision 2 R2 a...

Page 14: ...PX CMAX SYS EN en 2017 09b English 1 2 6 Festo Configuration Tool with plug in for the CMAX The Festo Configuration Tool FCT is the software platform for configuring and commissioning the CMAX FCT with plug in for the CMAX è www festo com sp search term CMAX ...

Page 15: ... 5 6 1 CPX terminal with Axis controller CPX CMAX 2 Sensor interface with connecting cable optional depending on the displacement encoder used 3 Drive with displacement encoder 4 Pneumatic tubing 5 Proportional directional control valve VPWP 6 Axis string Fig 2 1 Structure of a positioning system with Axis controller CPX CMAX example ...

Page 16: ...culated from the specified target value and the parameterised movement profile tracking of the actual value position or force control in case of deviation through corresponding control of the proportional directional control valve 2 3 2 Mode of operation The CMAX valve drive and displacement encoder are connected with each other to form a closed loop In combination with a proportional directional ...

Page 17: ...the possible top speed and maximum acceleration Take into account power requirements of the components used For example the max current con sumption of the valve VPWP is up to 1 35 A valve drive 1 2 A logic 0 15 A without current con sumption for the optionally usable outputs è Section 4 4 1 To achieve good positioning behaviour Feed compressed air at the cylinder on both sides Comply with stroke ...

Page 18: ...n you guarantee trouble free operation Information about mounting of the CPX terminal è CPX system description P BE CPX SYS Note Malfunctions due to impermissible components The use of components that have not been approved for operation with the CMAX may cause malfunctions Use only the special matching components from Festo for setting up and wiring the system Section 3 4 Section 3 6 3 Section 3 ...

Page 19: ...s module into out of the interlinking block when un der power Note The CMAX contains electrostatically sensitive devices Electrostatic discharge caused by improper handling or incorrect earthing can damage components Do not touch any components Observe the handling specifications for electrostatically sensitive devices Dismantling CMAX 1 Switch off the operating and load voltage supplies 2 Unscrew...

Page 20: ...rfaces 2 Insert CMAX correctly positioned into the interlinking block The corresponding slots with the power contact terminals on the bottom of the CMAX must lie above the contact rails 3 Push the CMAX carefully and without tilting into the interlinking block up to the stop 4 Screws must be set so that the available self cutting threads can be used Then tighten all four screws in diagonally opposi...

Page 21: ...ctory Digital absolute 1 DNCI Standard cylinder Integrated Incremental CASM S D3 R7 DNC2 External MLO POT LWG Potentiometer absolute CASM S D2 R3 DSMI Semi rotary drive Integrated Potentiometer absolute 1 Not required 2 The slow speed variant S10 low friction variant S11 temperature resistant variant S6 are not permitted only on request Use only DNC variants with permissible max piston speed Vmax ...

Page 22: ...ill permanently resist the forces of acceleration If necessary provide a sufficiently large energy chain in order to minimise the effects of bending forces on the positioning behaviour Note Observe the notes in the operating instructions for the axis used Ensure that the following is complied with the permissible transverse force the permissible longitudinal force the permitted mass moment of iner...

Page 23: ...oning PPV on both sides Shock absorbers fixed stops Shock absorbers or fixed stops may be recommended depending on the application and drive used These fulfil the following functions protection of the drive or displacement encoder determination of the end positions Note Damage due to uncushioned travel into the end positions Carry out commissioning again if the fixed stops have been adjusted or co...

Page 24: ...of 0 3 of the nominal length is re quired in both end positions so that a wire break or defective wiper can be detected already taken into account with the integrated potentiometer of the DSMI Example Nominal length of the displacement encoder 1000 mm electrical effective length approx 1006 mm Permitted work path 0 1000 mm If the displacement encoder slide leaves the permitted work path the CMAX g...

Page 25: ...f the payload is permanently connected to the drive the load can also be added to the base load The payload is then set to zero Tab 3 2 There is a maximum and a minimum permissible total load The permitted mass load depends on the drive type drive diameter mounting position operating pressure Make sure that the effective total load in all load situations is not less than the minimum permissible to...

Page 26: ... sin 45 mmax 25 98 kg 0 1 mmax 4 92 kg Tab 3 4 Example total load Note on mounting Mount the load so that it is free of play Check whether a guide is required Mass moments of inertia for semi rotary drives Permitted mass moments of inertia for the semi rotary drive DSMI in electronically regulated operation with the CMAX are shown in the following table Semi rotary drive Permitted mass moment of i...

Page 27: ...a must not change during the movement And so the following apply for the mounting position dependent on the load load centre of mass in the axis of rotation load rotation symmetrical any mounting position permitted load centre of mass in the axis of rotation load not rotation symmetrical only vertical mounting position permitted drive shaft points upward è Example Fig 3 3 or downward load centre o...

Page 28: ...QS G1 8 8 QS G1 4 8 PUN 8x1 25 360 750 VPWP 6 850 2000 VPWP 8 QS G1 4 10 QS G1 4 10 PUN 10x1 5 63 100 300 VPWP 6 QS G1 8 8 QS G3 8 8 PUN 8x1 25 360 450 VPWP 8 QS G1 4 10 QS G3 8 10 PUN 10x1 5 500 750 Q QS G3 8 122 5 850 2000 VPWP 10 QS G3 8 12 QS G3 8 12 PUN 12x2 DDPC 80 100 200 VPWP 6 QS G1 8 8 QS G3 8 8 PUN 8x1 25 201 450 VPWP 8 QS G1 4 10 QS G3 8 10 PUN 10x1 5 451 750 VPWP 10 QS G3 8 12 QS G3 8...

Page 29: ... G1 4 10 QS G3 8 10 PUN 10x1 5 850 2000 VPWP 10 QS G3 8 12 QS G3 8 12 PUN 12x2 DNC I 32 50 150 VPWP 4 QS G1 8 6 QS G1 8 6 PUN 6x1 151 400 QS G1 8 8 QS G1 8 8 PUN 8x1 25 401 VPWP 6 40 50 250 VPWP 4 QS G1 8 8 QS G1 4 8 PUN 8x1 25 251 VPWP 6 50 50 180 VPWP 4 QS G1 8 8 QS G1 4 8 PUN 8x1 25 181 600 VPWP 6 601 VPWP 8 QS G1 4 10 QS G1 4 10 PUN 10x1 5 63 50 100 VPWP 4 QS G1 8 8 QS G3 8 8 PUN 8x1 25 101 35...

Page 30: ... 10 Fig 3 5 c Mounting to an H rail DIN mounting rail size TH35 Depending on the size of the VPWP the following attach ment is required è www festo com catalogue VPWP 4 6 CPASC1 BG NRH VPWP 8 CPV10 14 VI BG NRH 35 1 Ensure that the mounting surface can carry the weight of the VPWP 2 Mount H rail Be sure to leave sufficient space for con necting the supply cables and tubes 1 2 Fig 3 6 3 Screw mount...

Page 31: ...e is 9 Nm 10 Fig 3 7Mounting VPWP 10 When mounting onto moving parts Always mount the VPWP perpendicular to the direction of movement Acceleration forces thus have no influence on the valve slide setting 3 2 1 1 Mounting at right angles to the direction of movement 2 Not permitted Mounting in the direction of movement 3 Proportional directional control valve VPWP Fig 3 8 Mounting the VPWP onto mov...

Page 32: ...ining washer each è Fig 3 9 The symbol below the slot for inscription labels identifies the position of the mounting screws The outer fastening screw serves at the same time for earthing 1 The tightening torque is 2 Nm S1 S2 1 1 Mounting screw connect earthing Fig 3 9 Mounting CASM Mounting on H rails of size TH35 is possible with mounting kit CP TS HS35 è Fig 3 10 1 1 H rail Fig 3 10 Mounting CAS...

Page 33: ... 4 4 è www festo com catalogue as well as brief description on the proportional directional control valve VPWP Permissible pressure range 4 8 bar For good positioning behaviour during a positioning operation fluctuations in pressure of max 1 bar are permitted in front of the proportional directional control valve To check the stability of the supply pressure as needed Install a pressure measuring ...

Page 34: ...valve e g HEL 3 6 3 Air pressure reservoir optional If the positioning behaviour does not conform to your requirements and fluctuations in pressure of over 1 bar are present at the pressure measuring point Install an air pressure reservoir e g CRVZS between the filter regulator and the proportional direc tional control valve This avoids pressure fluctuations during positioning operation You can co...

Page 35: ...ing port 4 black releasing ring Drive moves in the negative direction Fig 3 12 Pneumatic circuit diagram example without additional pneumatic circuitry Note If the load or operating voltage for the CMAX is switched off or both are switched off the VPWP proportional directional control valve will move to the mid position If the supply pressure remains switched on due to the asymmetries in the pisto...

Page 36: ...m connection Away from the measuring system connection 2 4 DDPC Retracted piston rod Advanced piston rod 4 2 DGCI Towards the measuring system connection Away from the measuring system connection 2 4 DNCI Retracted piston rod Advanced piston rod 2 4 DNC with MLO POT LWG 2 4 DSMI Anti clockwise looking at the drive shaft Clockwise looking at the drive shaft 2 4 Tab 3 8 Required direction of movemen...

Page 37: ...is can markedly reduce the exhaust noise Notes on the conversion of systems When systems are converted the existing drives should normally continue to be used Only drives with one sided air connection are often available here and the cushioning path PPV is also used as the drive stroke In some cases the expected positioning times cannot be fully achieved The specified positioning times and optimum...

Page 38: ...ecified in section 3 4 1 Arrange the tubing between the valve VPWP and the drive as follows symmetrical as short as possible A tube length of 60 of the cylinder stroke length is optimal Max tubing length cylinder stroke length Use only clean compressed air tubing and fittings Do not use flow control valves or check valves in the air supply lines Do not let the tubing project into the travel range ...

Page 39: ...l isolation of the operat ing and load voltage in accordance with EN 60204 1 Always connect all circuits for operating and load voltage supplies UEL SEN UVAL and UOUT Through the use of PELV circuits protection from electric shock protection from direct and indirect contact in accordance with EN 60204 1 is ensured Electrical equipment of machines General require ments ESD protection Note At unassi...

Page 40: ... the CPX terminal To do this use the supplied self tapping screw Earthing sensor interface Connect the earth terminal with low resistance and low impedance to the earth potential of the CPX terminal Drive displacement encoder earthing Connect the earth terminal with low resistance and low impedance to the earth potential Drive Displacement encoder Position of the earth terminal DDLI Integrated Dri...

Page 41: ...e 3 0 V 4 CAN_H 5 CAN_L Housing Cable screening1 1 Cable screening connected to the earth terminal at the VPWP Tab 4 2 Pin allocation of the axis connections Axis string The maximum permitted length total of the used connecting cables KVI CP 3 of the axis string is 30 m total length CMAX VPWP sensor interface or displacement encoder Tab 4 3 shows the recommended connecting cables Connecting cables...

Page 42: ...nection DO load voltage output The load supply voltage provided at pin 4 can also be used for switching a valve for example when the load voltage supply 24 V DC UVAL fails è Section 4 4 2 Pin Allocation DO 1 n c not assigned 4 2 3 1 2 Digital output brake clamping unit 3 0 V 4 24 V DC voltage output load voltage Tab 4 4 Pin allocation of connection DO of the VPWP M8 4 pin socket Technical data Val...

Page 43: ... interfaces and measuring system cables CASM S D3 R7 For digital incremental measuring systems M12 measuring system connection socket 8 pin Pin Assignment S2 1 Ub sensor 5 V 4 3 7 1 6 5 8 2 2 0 V 3 Signal sine 4 Signal sine 5 Signal cosine 6 Signal cosine 7 Screening 8 n c not connected Housing Earth terminal FE The cable screening is connected to the earth terminal of the sensor interface Tab 4 7...

Page 44: ...tem Note Malfunctioning due to power supply outside the tolerance The module with the lowest tolerance always determines the permitted voltage toler ances When the CMAX is used special tolerances in accordance with Tab 4 10 must be observed for the load voltage to the valves UVAL of the CMAX interface Load voltage supply to valves UVAL Tolerance range1 Load voltage supply for CMAX V DC 20 30 1 Add...

Page 45: ...ronics sensors operating voltage supply UEL SEN The VPWP load voltage and the digital outputs at the VPWP are supplied with power from the valve load voltage UVAL è Section 4 4 Note The CMAX connects internally the contact rails UEL SEN 0 V and UVAL 0 V of the CPX terminal As a result the operating voltage supply for the electronics sensors UEL SEN of the CPX terminal and the load supply for the v...

Page 46: ...SEN 24 V DC UEL SEN FE 1 2 CPX M GE EV S 3 2 2 1 Interlinking block with system feed EV S supplies the CPX terminal with CMAX and positioning system here 4 pin 2 Interlinking blocks without supply 3 The CMAX always internally connects at the module level the contact rails UEL SEN 0 V and UVAL 0 V Fig 4 1 Common power supply of CMAX and MPA pneumatics example In the 4 pin system supply shown here a...

Page 47: ...clamping unit is activated The brake or clamping unit can also be controlled by the higher level PLC using a program via the digital output of the VPWP è Fig 4 2 3 8DI 8DI 4DO MPA 1234 1234 1234 0 V UVAL 24 V DC UVAL 0 V UOUT 24 V DC UOUT 0 V UEL SEN 24 V DC UEL SEN FE 1 2 3 CPX M GE EV S CPX M GE EV V CPX M GE EV V 1 Switching off the load voltage possible 2 Output VPWP 3 Activation Deactivation ...

Page 48: ...use the drive to move uncushioned to an end position This can destroy the drive Before applying compressed air set the configuration and application data correctly In the following cases always perform the movement test after the compressed air is switched on so that a defective tubing connection can be detected at the first commissioning after installation after replacement of the drive the displ...

Page 49: ...with the FCT plug in CMAX or the higher order controller 5 2 1 Communication profile FHPP Customised for handling and positioning tasks Festo has developed an optimised communication pro file the Festo Handling and Positioning Profile FHPP The FHPP enables uniform control and pro gramming for the various bus systems and controllers from Festo The following is uniformly defined for the user through...

Page 50: ...nstalling the FCT Current installation files for the FCT with plug in for the CMAX è www festo com sp search term CMAX 1 Load installation program from the Internet page 2 Close all programs 3 Start installation program 4 Follow instructions on the screen Starting the FCT 1 Start FCT as follows Double click on the FCT icon on the desktop Or in the start menu select the entry Festo Software Festo C...

Page 51: ...s using the Print button in the Help window Print out a prepared print version of the Help in Adobe PDF format Help Folder File FCT Help FCT installation folder Help FCT_de pdf Plug in Help CMAX FCT installation folder HardwareFamilies Festo CMAX V Help 1 CMAX_de pdf 1 V Version of the plug in e g V0108 for V1 8 or V0202 for V2 2 Tab 5 2 Printed information In order to use the printed version in A...

Page 52: ...ent encoder or sensor interface are automatically searched for at the axis interface and the information included is read The recognised components actual configuration are not automatically accepted as the setpoint configuration The setpoint configuration characteristics of the connected components such as size stroke etc must be compared at commissioning with the actual configuration è Fig 5 1 W...

Page 53: ...Valve and displacement encoder are OK 1 Initial start up executed CMAX ready for operation 2 Status when switching on for the first time in delivery status or after data reset Wait for initial start up display è Tab 5 3 3 Error è Chapter 6 Fig 5 1 Switch on behaviour Display Description C00 Wait for configuration of the dimension system C01 Wait for configuration of the drive type C02 Wait for con...

Page 54: ... a serial connection between the PC and CMAX over the Service interface of the CPX node adapter NEFC M12G5 0 3 U1G5 è www festo com catalogue commercially available USB cable with mini USB plug connector 1 2 1 Adapter NEFC M12G5 0 3 U1G5 2 Commercially available USB cable Fig 5 2 Adapter for serial connection to the PC Observe the notes and restrictions for operation named in the documentation of ...

Page 55: ...en the equipment linkage is created 4 Parameterise application data and load into the CMAX by download Load Supply pressure Mounting position These application data are the foundation for setting the controller 5 Set additional parameters and download them into the CMAX e g software end positions record table 6 Switch on the compressed air supply 7 Carry out the movement test 8 Only for incrementa...

Page 56: ...ed limits of the drive used are observed è Operating instructions for the drive Positioning commands After switching on the operating voltage you must wait until the CMAX is completely initialised no error is reported è Fig 5 1 and the inputs SCON ENABLED and SCON READY supply logic 1 After that the corresponding positioning command can be executed via the control bytes module output data of the c...

Page 57: ...ostic information during commissioning and service Full access to the diagnostic functions of the CMAX Help for the CMAX FCT plug in CPX FMT The CPX FMT can be used to display the CPX module diagnostics1 è Section 6 4 3 Help for the CPX FMT PLC Via I O data Module input and output data In the input data diagnostic informa tion is permanently transferred e g the bits SCON WARN and SCON FAULT or act...

Page 58: ...een 4 Status axis X Dx green red Fig 6 1 LEDs at Axis controller CPX CMAX LED Description Error LED Illuminated red error PL Power load Illuminated yellow load voltage supply UVAL correct Dx Display axis X Illuminated green Shows operating status of the axis X in the display Illuminated red Shows error in the display X MC axis X Illuminated green Positioning job completed MC 1 Off Positioning comm...

Page 59: ...e supply is present LED is off ON OFF Undervoltage at the valve load supply UVAL or load supply is not present 6 2 2 Axis specific LEDs Dx display axis X displays status of axis X LED green red Sequence Status Illuminated green ON OFF No error Shows operating status of axis X in the display Illuminated red ON OFF Axis X reports an error Shows the error number in the display X MC Axis X Display of ...

Page 60: ... VPWP LED red Sequence Status LED is off ON OFF No error LED flashing ON OFF Warning Temperature shortly before shut down Logic supply lies below 17 V Error warning CMAX example W68 or E65 LED illuminated ON OFF Error1 Error with the CMAX example E61 E62 E63 E66 or E67 1 Message about a CMAX error è Section 6 4 4 Group 6 PL VPWP load supply LED yellow Sequence Status LED illuminated ON OFF 24 V VP...

Page 61: ...s at the CASM S D3 R7 LED S1 LED S2 Status Error CMAX Green Off Ready to operate without fault Green Red Initialising via CAN completed Flashes green Red 24 V present Flashes green Off Not yet referenced E10 Off Off 24 V not present E80 Green Flashes red 1x Error displacement encoder error E82 Green Flashes red 2x Error displacement encoder cable broken cable E87 Green Flashes red 3x Error supply ...

Page 62: ...hown as status display Additional information is the number of the error message The CMAX always shows in the display the first error that occurred If additional errors occur they are not displayed even if they are more serious Example Display Description E E Fault Error is present 50 Number of the error message of the first error here 50 Tab 6 3 Error display example E50 Operating pressure is too...

Page 63: ...est 0 nn Initialization successfully completed there is no release present additional information shows the current operating mode 02 Record mode 03 Direct mode 04 Commissioning 0P Parameterisation 1 nn Ready for operation additional information shows the current operating mode 02 Record mode 03 Direct mode 04 Commissioning 0P Parameterisation 2 nn Record mode additional information shows the last...

Page 64: ...itional information digits flash al ternately if identification is active MC 0 8 nn Movement test active current progress nn in here 5 Decimal points of the two additional information digits flash al ternately if identification is active MC 0 t nn Teaching via I O data active The display is shown for the duration of 1 second with a trailing edge at CPOS TEACH After that the display switches back i...

Page 65: ...d the display time begins again 1 second If in the parameterisation operating mode no parameter has been changed yet or the display time has expired the additional information will depict E nn Error active E additional information shows error number nn here 72 description of the error numbers è Section 6 4 4 0x configuration error 1x execution error 2x positioning record error 3x control error 4x ...

Page 66: ... initialisation of the CPX bus node Off AU Firmware has to be downloaded Await Update flashes nn Download firmware file current progress nn in flashes Ud Decompression of the firmware file Uncompress Data E Ud Error during decompression of the firmware file Error Uncompress Data flashes Pd Programming of the firmware file in the flash memory program data E Pd Error in programming the firmware file...

Page 67: ...è Section 6 4 4 Some diagnostic messages can be classified optionally as warning or fault with FCT or PNU 228 03 Section 6 4 4 shows the step assigned at the plant e g F2 Alternative steps that can be set are listed in brackets F2 W therefore means factory setting step F2 alternative step W 6 4 1 Effect on the sequence control and axis error level Dependent on the error level faults and warnings h...

Page 68: ... remaining faults is displayed after the reset The reactions of the CMAX to acknowledgement of various faults are divided into reset types è Tab 6 7 Reset type Significance Action when acknowledging R Reset The fault status is exited F Reset if fixed The fault status is exited if the cause has already been eliminated example E51 active and load voltage has not been applied again N New initialisati...

Page 69: ...ge specifies the group Specification of the group in the diagnostic message of the CPX terminal is not sufficient for detailed evaluation Evaluate error and warning numbers via the I O data PNU 220 224 FCT plug in or the display Allocation of CPX error numbers and groups of the CMAX CPX fault CPX fault text MMI configuration software Group è Section 6 4 4 100 Configuration error 0 Configuration er...

Page 70: ...onents Adopt actual configuration download Cause The displacement encoder and valve have been exchanged and no longer match the target configuration or the serial numbers have changed Measure Check the axis configuration Check to make sure 2 axis strings have not been interchanged 02 Unknown valve F2 N Cause Connected valve is not supported Measure Replace valve or Update firmware 03 Unknown cylin...

Page 71: ...he firmware used Measure Update firmware Cause Invalid values concerning axis parameters or hardware configuration e g soft ware end positions Measure Determine check and correct the affected parameters with additional inform ation diagnostics Active messages or diagnostic memory Group 1 Execution error CPX error group 101 CPX MMI Execution error No Message Error level Reset type 10 Homing not exe...

Page 72: ...ed Measure Open valves 16 Identification failed F1 R Cause Incorrect base load and or payload parameterised or incorrect payload transferred to parameter 2 byte 5 8 in commissioning mode Measure Check load and data Cause Too much mechanical play in the system Measure Check system structure Cause Constructional design not stable enough Measure Check system structure Cause Tubes used are too long Me...

Page 73: ...record number was pending 0 or maximum admissible record number Measure Check record number and correct first transfer record number then starting edge 22 Record is not configured F1 R Cause Retrieved record was not configured and contains no valid positioning data Measure Check record and parameterise 23 Record is locked F1 R Cause The retrieved record is not approved for execution è PNU 403 Meas...

Page 74: ... program sequence in the controller After a stop or error the previous position must be ap proached again Cause The step enabling force is not between the starting force last setpoint or actual value at the time of switching and the new force setpoint or both forces are the same Measure Check and correct the step enabling condition Check the program sequence in the controller After a stop or error...

Page 75: ...ication Cause Mechanical play only position controller Measure Check installation Load stability guides check play repeat identification Cause System not optimally configured Measure Check configuration valve payload base load mounting position supply pressure increase time out increase tolerance Cause Modified system behaviour only position controller Measure Repeat identification 31 No movement ...

Page 76: ...g mode outside the limit values W F1 F R Note Message can be parameterised alternatively as a warning W or error F1 Cause Setpoint position is outside the set software end positions Measure Check and correct setpoint position software end positions and project zero point Cause Setpoint position is outside the reachable hardware end positions Measure Check and correct setpoint position and project ...

Page 77: ...on has been performed yet The positioning command was not executed as configured in the Auto Profile but in the Unassigned Profile For speed acceleration and deceleration the default values PNU 600 602 603 are used Measure Perform dynamic identification or use Unassigned Profile 38 Critical stroke XLIM reached with force control F1 R Cause Parameterised stroke limit is exceeded with force control ...

Page 78: ...ng mode Relative not permissible in tracking mode F1 R Cause Relative bit CDIR REL 1 set in tracking mode Measure Continuous setpoint specification may only occur absolutely 42 Reserved control bits set W F Cause Reserved bit set in CCON CPOS or CDIR Measure Check and correct CCON CPOS and CDIR 43 Valve and displacement encoder not connected or communication faulty F2 N Cause Neither a valve nor a...

Page 79: ...g mode The SWEP is not adopted Measure Teach upper SWEL first Correct the teach position Cause Upper software end position SWEP is less than equal to the lower SWEP when teaching the SWEP in the commissioning mode The SWEP is not adopted Measure Teach lower SWEP first Correct the teach position Cause Specified record number impermissible when teaching in record select mode Measure Correct record n...

Page 80: ...ogging commissioning operation positioning command Measure Active positioning command must be completed or stopped SPOS MC 1 Cause Rising edge at CPOS JOGN or CPOS JOGP during active positioning command Measure Active positioning command must be completed or stopped SPOS MC 1 Group 5 System error B CPX error group 105 CPX MMI System error B No Message Error level Reset type 50 Supply pressure is t...

Page 81: ...ort circuit in the cables of the axis string between controller and valve or valve and sensor interface Measure Check cables and modules on the axis string e g wire break replace defective cables Cause Defect in the CMAX controller Measure Check CMAX replace if defective Cause Defect in the valve Measure Check cables and valve systematically replace defective components Cause Defect in displacemen...

Page 82: ...h SPOS ACK 0 Cause CPOS JOGP set with operation enable Measure Reset CPOS JOGP before operation enable CPOS JOGP 0 Cause CPOS JOGN set with operation enable Measure Reset CPOS JOGN before operation enable CPOS JOGN 0 Cause Simultaneous start of multiple positioning commands Measure Only start one positioning command Group 6 Valve error CPX error group 106 CPX MMI Error in valve No Message Error le...

Page 83: ...ty or the valve is defective Measure Check lines on the axis string Check valve replace if defective 66 Overload at digital output of valve F2 F Cause The valve reports an overload on the digital output Measure Check and correct the circuitry 67 Overload at 24 V supply output of valve F2 F Cause The valve reports an overload on the voltage output Measure Check and correct the circuitry 68 Prelimin...

Page 84: ...ntact Support Group 8 Displacement encoder error CPX error group 108 CPX MMI Encoder error No Message Error level Reset type 80 Displacement encoder not connected or communication faulty F2 N Cause Displacement encoder sensor interface was not detected when switching on Measure Replace position measuring system sensor interface check the cables Cause Communication between CMAX and displacement enc...

Page 85: ...erating voltage check cables for short circuit and corrosion 84 Reference position of the displacement encoder lost F2 N Cause Although the drive has set the status Referenced the displacement encoder sensor interface reports the status Not referenced Measure Reference again 85 Operating voltage of displacement encoder sensor interface outside the tolerance range F2 F Cause Operating voltage of th...

Page 86: ...9 Incorrect data content in the displacement encoder sensor interface F2 N Cause The displacement encoder sensor interface contains incorrect or contradictory data Measure Switch the power supply off and then on again If the error is signaled again Replace displacement encoder sensor interface Check compatibility of the displacement encoder sensor interface with the firmware version of the CMAX ...

Page 87: ...n error are marked in the main menu by an exclamation mark in front of the module number In the menu Diagnostics errors present are displayed as input channel errors System Overview _ CPX terminal 0 Module 1 Module 2 CMAX C1 1 1 Serð 3 Module _____________________________________________________ Diag ßà OK 2 CMAX C1 1 _ Monitoring forcing M Diagnostics D Parameters P Module data MD _______________...

Page 88: ...ßà OK 2 CMAX C1 1 _ Monitoring forcing M Diagnostics D Parameters P Module data MD _____________________________________________________ Back OK 2 CMAX C1 1 MD _ 1 Servopneumatic axis Type code 176 Revision 2 Serial No 0x83000024 _____________________________________________________ Back 1 2 1 Menu Module data 2 Information Fig 6 4 Displaying information with the CPX MMI Module data Description Ty...

Page 89: ...hnical data Power supply CMAX Operating voltage load voltage è CPX description The following special features apply Load voltage range valves UVAL V DC 20 30 Current consumption at nominal operating voltage From operating voltage supply for elec tronics sensors UEL SEN mA 200 Max 400 including the components on the axis string From load voltage supply for valves UVAL 1 A Typ 1 2 max 2 5 Galvanic i...

Page 90: ... to point Continuous following not for force control Regulating function Position control Force control Performance data Repetition accuracy of position control è Tab A 4 Repetition accuracy of force control 2 of the maximum force Display 7 segments display Status display LED P Module status error PL Power load Dx Display error axis X X MC axis X Diagnostics Module oriented diagnostics1 Via local ...

Page 91: ...PX CMAX SYS EN en 2017 09b English 91 Horizontal Vertical 1 With analogue displacement encoder MLO POT 2 With digital displacement encoder MME MTS or linear drive DGCI 3 Standard cylinder DNCI Tab A 4 Repetition accuracy linear drives ...

Page 92: ...dation Run movement test again of the drive displacement encoder or VPWP as well as changes to the tubing connec tion Parameterisation When identical components are replaced the parameterisation remains unchanged The serial numbers of the new components must be taken over with FCT or written with the controller otherwise the CMAX remains in the status C03 Movement test Urgent recommendation Run mo...

Page 93: ...nd standards definition and concept of risk risk assessment directive compliant procedure for safe design control architectures operating modes and safety functions sample circuit diagrams Festo products services The brochure Guide to Safety Technology Guide To Safety Technology is available in the Festo support portal è www festo com sp The sub base VABP also offers prepared solutions for generat...

Page 94: ... a CPX terminal CPX node Collective term for all CPX bus nodes and control blocks CPX terminal Complete system consisting of CPX modules with or without pneumatics Drive In this description the term drive represents the terms linear drive DDLI DGCI standard cylinder DDPC DNC DNCI or semi rotary drive DSMI Festo Configuration Tool FCT Software with uniform project and data management for supported ...

Page 95: ...tion and have to be saved in the CMAX Parameter number PNU Each parameter has a number and subindex Notation PNU xxxx zz xxxx parameter number zz subindex PLC IPC Programmable logic controller industrial PC short controller Position control Control mode where a defined position is approached under electronic control and is kept Pressure force control Control mode for which a defined force is built...

Page 96: ...options 57 Displacement encoder 21 23 Absolute 94 Incremental 95 Drive 23 94 E Error level faults and warnings 67 Errors 70 F Faults 67 CPX error messages 69 Festo Configuration Tool FCT 49 94 Festo Parameter Channel FPC 94 FHPP 49 Filter regulator 34 Fixed stops 23 Force control 95 Functions 94 G Groups faults and warnings 69 H Homing 94 Homing run after POWER ON 56 I Identification 95 Incrementa...

Page 97: ...s 49 Structure 15 Power supply 44 Power supply concept 45 Pressure control 95 Project zero point 95 R Record 95 Reference point REF 95 Reset type 68 S Safety instructions general 10 Service 7 Software end position 95 Negative lower 95 Positive upper 95 Software status CPX node 13 Software version CMAX 7 Start up characteristics performance 52 Status display 63 Status information 63 66 Switching of...

Page 98: ...thorization is prohibited Offenders will be liable for damages All rights re served in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG Postfach 73726 Esslingen Germany Phone 49 711 347 0 Fax 49 711 347 2144 E mail service_international festo com Internet www festo com ...

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