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USE AND

MAINTENANCE MANUAL

Combined planer and thicknesser

Art. 0749

ORIGINAL INSTRUCTIONS

fervi.com

Summary of Contents for 0749

Page 1: ...USE AND MAINTENANCE MANUAL Combined planer and thicknesser Art 0749 ORIGINAL INSTRUCTIONS f e r v i c o m ...

Page 2: ...ned in this manual Operator Qualification The operators assigned to using this machine must be supplied with all of the necessary information and instruction and should be provided with adequate training regarding safety in pertaining to a The conditions of use of the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine s conformit...

Page 3: ...e 12 4 2 Identification plate 14 4 3 Pictograms 14 4 4 Suction system 15 5 DESCRIPTION OF CONTROLS 16 5 1 Emergency stop and start stop button 16 5 1 Feed roller lever 18 6 SAFETY DEVICES ON THE MACHINE 19 6 1 Electrical safety devices 19 6 2 Safety devices against mechanical risks 19 6 2 1 Protective casing of the motion transmission components 19 6 2 2 Planer shaft guard cutting tool 20 6 2 3 Pl...

Page 4: ...tion from thickness to lipping 33 10 5 How to perform safe planing 34 10 5 1 Surface planing 34 10 5 2 Lipping planing 34 10 5 3 Planing pieces of greater thickness 35 10 5 4 Planing short workpieces 35 10 5 5 Planing with 45 inclined guide 36 10 5 6 Strip planing 36 10 5 7 Thicknessing 37 11 MAINTENANCE 38 11 1 Routine maintenance 38 11 1 1 At the end of each machining 38 11 1 2 Periodically 38 1...

Page 5: ...ese tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Before starting operation installation and usage of the Combined planer and thicknesser authorised personnel must therefore carefully read this technical document know which protections and safety devices are available on the machine ...

Page 6: ...mage to property 1 1 Preface For safe and easy operation of the Combined planer and thicknesser this manual must be read carefully in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Even if already familiar with the Combined planer and thicknesser it is necessary to follow the instructions contained herein in addition to t...

Page 7: ...afety manager get written confirmation of the above Risks associated with the use of the machine During all work phases with the machine you should proceed with great caution in order to avoid damage to persons to property or to the machine itself Please only use the machine for its envisaged uses Do not tamper with the safety devices provided by the manufacturer Risks associated with the use of t...

Page 8: ...the power cable is damaged you are replacing its tool in case the machine is being moved to another location you are cleaning the machine 15 Do not use the machine in areas with a risk of fire and or explosion 16 It is recommended that users of this publication for maintenance and repair have a basic knowledge of mechanical principles and of repair technique procedures 17 The person responsible fo...

Page 9: ...ted with the machine s electrical system For more detailed information contact a trusted electrician 3 The mains power outlet should be bipolar grounded 10 16 A 250 V extension cables must have sections that are the same or greater than the sections of the power cable of the machine 4 The power supply cable and its possible extension cable should never come in contact with hot objects sharp edges ...

Page 10: ...1050 x 250 Table thickness mm 600 x 250 Rated voltage V 230 Power W 1500 Frequency Hz 50 Knife size mm 250 x 30 x 3 Blade shaft rotations RPM 4000 Chip removal capacity with planer mm 250 x 2h Chip removal capacity with thickness planing mm 250 x 1 2h Maximum working thickness mm 180 Blade shaft diameter mm 75 Number of blades 3 Net weight kg 177 Loadless acoustic pressure level dB A 68 90 2 94 Lo...

Page 11: ...g therefrom Intended use and materials The machine was designed and manufactured for a specific use different uses and non compliance with technical parameters established by the Manufacturer may be hazardous to the operator In particular with regard to the type of material DO NOT use the machine for non wood materials The Planer consists of main frame input and output tables of the lipping planer...

Page 12: ...ormation from this Manual Copyright by FERVI 4 1 Main parts of the machine Figure 1 Lipping planer Front view 1 Output table 7 Push button control panel 2 Adjustments of the protection device 3 8 Cutterhead 3 Planer shaft protection 9 Front guard 4 Lateral guide 10 Table height adjustment 5 Input table 11 Table height adjustment 1 6 Table height adjustment 5 12 Protection overturning lever 1 5 2 4...

Page 13: ...w 4 Lateral guide 13 Guide inclination lever 14 Output table lock 15 Protection device 16 Cutterhead protection 17 Input table lock 1 Output table 18 Shaft protective casing 19 Thickness planer table 20 Graduated scale 21 Emergency stop 22 Feed roller lever Figure 3 Thickness planer Input view Figure 4 Thickness planer Tool and rollers 8 Cutterhead 18 Shaft protective casing 23 Anti rejection hamm...

Page 14: ...ira regolarmente 10 Non forzate mai il materiale durante le lavorazioni 11 Quando usate la macchina il motore deve girare regolarmente senza forzare 12 Tenete le dita e le mani lontano dai coltelli 13 Quando eseguite lavori di regolazione o sostituzioni di parti togliete la spina della presa di corrente 14 Si consiglia di consultare il manuale d istruzione per altre indicazioni sulla sicurezza ATT...

Page 15: ...ore each use The suction device must have an air flow with a minimum speed of 20 m s for dry shavings The diameter of the suction hose coupling should be about 10 cm The suction hose must be connected to the suction nozzle as follows 1 Configured planer for lipping planing the nozzle is positioned laterally below the piece output table 2 Configured planer for thickness planing the nozzle is tilted...

Page 16: ...e machine it is necessary to open the yellow door ref B and press the green start switch ref D To stop the machine press the red stop switch ref C Once the machine has been started move the yellow door towards its closed position ref E without completely shutting it In the event of danger press the emergency stop button ref A In this case the door closes completely leading to the pressing of the s...

Page 17: ... the piece input working position when the machine is in the thickness configuration there is a further emergency button Figure 10 To reset the emergency button it is necessary to rotate it clockwise the button pops out but the machine remains stopped To start the machine press the start switch again located on the front guard Figure 10 Side emergency button Emergency In the event of danger press ...

Page 18: ... button and its circuitry 5 1 Feed roller lever The lever is positioned to the left of the table in the workpiece input position with the machine configured for thickness planing see figure 11 The integrated feed system drives the piece feed rollers The feed device can be switched on or off both when the machine is stopped and when it is operating To operate the device lift the lever To stop the d...

Page 19: ... with reinforced insulation e g HO7 and at least 2 5 mm thick if it has a length exceeding 10 m Extension cords must be of a section equal to or greater than that envisaged for the power cord of the machine Electric shock Improper connection of the machine s grounding conductor can result in the risk of electric shock Check with a qualified electrician if you don t understand the grounding instruc...

Page 20: ...two cutterhead guards and precisely a front bridge guard ref A in Figure 13 and a rear protection consisting of the support bracket of the side guide ref B in Figure 13 Figure 13 Cutterhead guards These guards prevent splinters or fragments of pieces that may come loose from being thrown into the operator s face but above all are to prevent the the operator from coming into direct contact with the...

Page 21: ...er tables As mentioned earlier the planing tables are foldable and can be opened to switch from the thickness planing configuration The output table ref C is constructed in such a way that it should always be opened first and is equipped with a safety micro switch that prevents the machine from starting and the blade shaft with the table open until the shaft protection guard has been overturned an...

Page 22: ...erator from coming into direct contact with the rotating cutting tool Figure 15 Cutterhead protective guard Checking the Guard Each time the Planer is used check that the Cutterhead protective casing is perfectly positioned and securely fixed Before using the Planer connect the suction device to the nozzle of the protective casing 6 2 5 Emergency stop buttons The Planer is equipped with two emerge...

Page 23: ...before starting to work to put on Personal Protective Equipment wear glasses or a protective mask to prevent chips dust or other parts from damaging your eyes or face to protect your hands from splinters on the workpiece wear gloves the Planer has a noise level of 75 dB therefore the operator must wear ear protection devices such as earmuffs or earplugs use suitable clothing at work close fitting ...

Page 24: ...en To use the machine for purposes other than those for which it was designed To exceed the working capacity stated by the manufacturer To leave the machine unattended with the plug inserted To allow untrained staff to use the machine To operate this machine if you are not psychophysically fit To use the machine without due attention To use the machine without the use of appropriate personal prote...

Page 25: ...o carry out the lifting of the Planer steel ropes must be used with a diameter greater than 5 mm To do so follow the instructions below disconnect the power plug from the outlet and pick up the cable making sure that will not be damaged during transport secure all the parts of the Planer in order to prevent unexpected movement of moving parts after verifying that the equipment is properly secured ...

Page 26: ...Packaging materials plastic bags cardboard etc must not be left within reach of children as they are a source of potential danger Respect the environment Dispose of the packaging in accordance with current legislation 9 2 Positioning and installation of the planer Loss of stability Mount the Planer on a surface that is solid and strong to avoid it falling over and so it does not cause vibrations F...

Page 27: ...o that provided by the manufacturer The power cord used should be at least 1 5 mm thick with reinforced insulation e g HO7 and at least 2 5 mm thick if it has a length exceeding 10 m Extension cords must be of a section equal to or greater than that envisaged for the power cord of the machine 9 3 1 Single phase connection 230 V This connection must be made using a cable with three 3 wires and a st...

Page 28: ... cutterhead rotates in the opposite direction to that intended by the manufacturer Check the direction of rotation by starting the machine for a short time 9 3 2 Electrical devices The machine is equipped with a brake on the motor which is able to stop the machine in the stipulated time In any case this brake only works when the machine is off pressing the stop switch or the emergency shutdown swi...

Page 29: ...xclusively to work on wooden planks Risk of injury Before using the machine Make sure it is securely fixed Check that all guards are correctly positioned and fastened Wear appropriate personal protective equipment PPE such as gloves goggles overalls or aprons and safety shoes 10 2Configuration for lipping planing Figure 19 Planer configured for lipping Rear view and front view A Locking lever E Ou...

Page 30: ...izontal shift forward or backward 45 inclination To move the side guide forward or back it is necessary to unlock the locking knob of the guide ref B position the guide to the desired distance and then re lock the knob The side guide may be inclined at 90 or 45 with respect to the horizontal surface of the tables To set the guide the locking levers need to be unlocked ref A tilt the guide to the d...

Page 31: ...planing To switch from the lipping to the thickness configuration proceed as follows 1 Lift the bridge guard of the cutterhead to allow easy overturning of the tables see Figure 21 Figure 21 Overturning of the guard Figure 22 Disassembly of the guide 2 Completely extract the side guide ref C in Figure 22 after unlocking the rear locking knob ref B B Guide locking knob C Lateral guide D Locking scr...

Page 32: ...e bracket ref O and subsequently the input table ref H E Output surface H Input surface O Guide bracket Figure 23 Overturning the tables The output table is equipped with a interlocking micro switch that prevents the rotation of the blade shaft as it must always be overturned first 5 Turn the blade shaft protective cover ref Q in Figure 24 until you feel it lock into the locking pin ref R Connect ...

Page 33: ...the locking handle ref v s Thickness work table t Graduated scale u Adjustment handwheel v Locking handle z Feed roller lever Figure 25 Thickness adjustment 10 4Return the configuration from thickness to lipping To switch from the thickness to lipping configuration it is necessary to perform the inverse operations described in the previous paragraph remembering to lower the input table first and s...

Page 34: ...t hand and place the latter on the workpiece see figure 26 Figure 26 Adjusting the guard With your hands on the workpiece guide it to the input table and then slip it over the guard or move it further with one hand as shown in figure 27 As soon as possible keep guiding the workpiece with both hands onto the output piece This technique can be implemented with reduced thickness workpieces Figure 27 ...

Page 35: ...ness Rest the guard on the table and adjust it horizontally on the width of the workpiece Align the workpiece against the guide with your hands resting on the workpiece at the side of the guard see Figure 30 Feed the piece with both hands With this action the left hand for example in a closed fist presses the piece against the guide and the output table The right hand rests on the workpiece Figure...

Page 36: ...hat it just touches the workpiece and tighten the locking lever with your right hand In this way the guard is locked sideways and the workpiece can not slide away from the rail see Figure 32 Figure 32 Adjusting the guard Keep the workpiece pressed against the outout table and with the left hand clenched into a fist push it forward with the right hand closed see Figure 33 Figure 33 Planing with 45 ...

Page 37: ...uired height by means of the handwheel 2 Place the piece on the thickness table positioning the side not being processed upwards 3 Lift the table in relation to the workpiece 4 Adjust chip removal up to a maximum of 1 2 mm using the handwheel 5 Next adjust the table to the desired position using the locking lever 6 Switch on the machine and push the workpiece forward see Figure 34 Figure 34 Thickn...

Page 38: ...ly clean and take care of the machine to guarantee proper efficiency and a long working life Use a compressor to blow off shavings chips and sawdust accumulating inside the machine and on work surfaces at the end of each machining operation Working with compressed air ALWAYS wear the protective goggles when using compressed air Check the state of the Planer and CE plate and warning plate at the sa...

Page 39: ...s better We recommend not using fat as it tends to blend in with the wood waste and makes the movements harder 11 3Adjusting the table To adjust the tables a 1 metre steel ruler is required Unscrew the fastening screws of the table that is not adjusted Adjust the upper or lower part of the table in order to get the right position lengthwise and crosswise in relation to the shaft The possibility of...

Page 40: ...g the blades Unscrew the 5 screws ref 4 in Figure 35 using the appropriate key With the force of the spring ref 1 the blade ref 2 will be pushed out automatically Remove the blade and clean the surface Clean the blade very carefully so as not to cut yourself Insert the new blade by tightening the 5 screws ref 4 so that it protrudes from the surface of the shaft by a maximum of 1 1 mm The manufactu...

Page 41: ...I 12 REPLACEMENT PARTS Always clearly indicate the symbol and the serial number of the machine the code number of the parts number of parts exact address of your company Genuine Parts The manufacturer disclaims any liability for damages of any kind caused by the use of non original spare parts No Description No Description 0749 01 01 Bolt M6x16 0749 01 04 Nut M6 0749 01 02 Lower supports 0749 01 0...

Page 42: ...M6 hex nut 0749 02 16 Screw M6x10 0749 02 03 Washer 6 0749 02 17 Washer 6 0749 02 04 Bolt M6x16 0749 02 18 Guard 0749 02 05 Bolt M6x10 0749 02 19 Screw M6x10 0749 02 06 Hex nut M8 0749 02 20 Washer 6 0749 02 07 Motor 0749 02 21 Switches 0749 02 08 Drive pulley 0749 02 22 Screw M5x10 0749 02 09 Screw M6x12 0749 02 23 Interlocked micro switch 0749 02 10 Key 6x25 0749 02 24 Emergency stop button 0749...

Page 43: ...ights are reserved of reproduction and dissemination of this Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI f e r v i c o m ...

Page 44: ...ocking unit 0749 03 40 Washer 6 0749 03 12 Cylinder head screw M8x30 0749 03 41 Bolt M6x16 0749 03 13 Elastic washer 8 0749 03 42 Thickness planer table 0749 03 14 Washer 8 0749 03 43 Height indicator 0749 03 15 Cylinder head screw M6x30 0749 03 44 Washer 4 0749 03 16 Nut M6 0749 03 45 Screw M4x6 0749 03 17 Label 0749 03 46 Bearing 6000 0749 03 18 Cylinder head screw M6x12 0749 03 47 Greasing cap ...

Page 45: ...ights are reserved of reproduction and dissemination of this Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI f e r v i c o m ...

Page 46: ...er 6 0749 04 12 Nut M6 0749 04 27 Right bracket 0749 04 13 Bolt M6x25 0749 04 28 Countersunk head screw M6x16 0749 04 14 Cylinder head screw M8x16 0749 04 29 Protective guard 0749 04 15 Washer 8 0749 04 30 Screw M5x8 0749 04 31 Elastic pin 6x20 0749 04 49 Stop screw M8x8 0749 04 32 Shaft support 0749 04 50 Washer 8 0749 04 33 Guide roller 0749 04 51 Cylinder head screw M8x16 0749 04 34 Plain beari...

Page 47: ...ual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI No Description No Description 0749 05 01 Square head screw 0749 05 04 Spring 0749 05 02 Blade locking unit 0749 05 05 Knife unit 0749 05 03 Blades f e r v i c o m ...

Page 48: ...lt 0749 06 13 C ring 24 0749 06 02 Washer 6 0749 06 14 Long pin 0749 06 03 Nut M10 0749 06 15 Bearing 61901 0749 06 04 Spring Pull 0749 06 16 C ring 12 0749 06 05 Elastic washer 10 0749 06 17 Washer 10 0749 06 06 Plate 0749 06 18 Chain 0749 06 07 Washer 10 0749 06 19 V belt 0749 06 08 Bearing 80303 0749 06 20 Pin 6x25 0749 06 09 Shaft 0749 06 21 Knife locking pulley 0749 06 10 Toothed wheel 0749 0...

Page 49: ...ibute any information from this Manual Copyright by FERVI No Description No Description 0749 07 01 Extraction duct 0749 07 08 M6x10 bolt 0749 07 02 Overturning plate 0749 07 09 Nut M6 0749 07 03 Cylinder head screw M6x16 0749 07 10 M6x10 bolt 0749 07 04 Rubber guard 0749 07 11 Nut M6 0749 07 05 Nut M6 0749 07 12 Locking plate 0749 07 06 Screw M6x12 0749 07 13 Dampening surface 0749 07 07 Dust slid...

Page 50: ...liding block 0749 08 02 Connecting plate 0749 08 14 Block lever 0749 08 03 Cylinder head screw M6x12 0749 08 15 Left metal plate 0749 08 04 Block lever 0749 08 16 Right metal plate 0749 08 05 Left metal plate 0749 08 17 Cylinder head screw M6x12 0749 08 06 Nut M5 0749 08 18 M8x16 bolt 0749 08 07 Bolt M5x40 0749 08 19 Washer 8 0749 08 08 Sliding plate 0749 08 20 Square head screw 0749 08 09 Rivet 4...

Page 51: ...01 Locking shaft 0749 09 12 Anchoring lock 0749 09 02 Rotor 0749 09 13 Fastening bracket 0749 09 03 Sector plate 0749 09 14 Lock nut M6 0749 09 04 Block lever 0749 09 15 U shaped section bar 0749 09 05 Spring 0749 09 16 Long pin 0749 09 06 Wide washer 6 0749 09 17 Block lever 0749 09 07 Adjustment lever 0749 09 18 Clip 0749 09 08 Connection shaft 0749 09 19 Bracket 0749 09 09 Grub screw 0749 09 20...

Page 52: ...749 10 01 Base 0749 10 10 Feed indicator 0749 10 02 Thickness planer gear 0749 10 11 Screw M4x6 0749 10 03 Cylinder head screw M8x20 0749 10 12 Shaft protective unit 0749 10 04 Elastic washer 8 0749 10 13 Nut M12 0749 10 05 Thickness planer tables 0749 10 14 Lipping planer tables 0749 10 06 Piece guide 0749 10 15 Rotor 0749 10 07 Cylinder head screw M6x16 0749 10 16 Anti rejection lock 0749 10 08 ...

Page 53: ... environment free of moisture to avoid damage and or deterioration at a temperature between 25 C and 55 C 14 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be separated for disposal Respect the environment Contact a specialist centre for the collection of metallic materials Separate the materials according to their nature with the assistance of specialist companies...

Page 54: ...al Support B Lubricate C C Remove replace the blades and check for scrolling D D Tighten the screws of the blades The motor will not start A Electrical power supply B Wiring connections C Burnt motor windings D Blown fuses E Broken switch A A Check the power cord B Check the electrical connections C Contact Technical Support D Replace the fuses E Contact the service department Poor cutting efficie...

Page 55: ...eserved of reproduction and dissemination of this Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 16 ELECTRICAL CIRCUIT f e r v i c o m ...

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